浅析高压水系统管路振动.doc

《山东冶金》　　 HYPERLINK /sdyj/sddyj/20001/20001.htm 2000年第1期 浅析高压水系统管路的振动 刘 宝 松 (济南钢铁集团总公司装备部,山东 济南 250101) 摘 要：济钢中板厂高压水粗除鳞系统管路振动的原因包括管路直角弯多、管线长;高压水罐与高压气罐的比例不当;喷射阀简单的开与关结构;循环阀的开与关;高压水泵的三柱塞结构。为此,提出了高压水系统的改进措施:缩小泵站与喷射点的距离,减少直角弯;适当调整高压水罐与高压气罐的容积比例,加大两罐之间管道的通径;采用自平衡液压锥阀。改造后减小了“水锤现象”引起的管路振动,取得了较好的效果。 关键词：高压水系统;管路;水锤现象;振动 中图分类号: TH3???? 文献标识码：B???? 文章编号：1004-4620(2000)01-0046-02 Analyzing on Vibration of High Pressure Water Pipeline System LIU Bao-song (The Equipment Department of Jinan Iron and Steel Group,Jinan 250101,China) Abstract:The reason of producing bigger vibration of pipeline in roughing descaling system with high pressure water in Jinan iron and steel group is mainly caused by more right angle curve in pipeline,long pipeline,incorrect proportion relationship of high pressure water pot with high pressure gas pot,simple onoff structure of jet valve,onoff of circulating valve and so onFor reforming this water system,some measures consisted of properly regulating the volume propertion between high pressure water pot and high pressure gas pot,reducing the distance between water pump station and jet point,reducing right angle curve in pipeline,increasing the pipe diameter between pot and pot,using of selfequilibrium hydraulic pressure cone valve,etc has been taken onAfter this system was reformed,the vibration caused by “water hammer phenomenon” has reduced and good effect has got Key words:high pressure water system;pipeline;water hammer phenomenon; vibration 1 概述  济南钢铁集团总公司中板厂(简称济钢中板厂)在1988年四辊轧机改造工程中,配备了一套高压水粗除鳞系统(如图1所示),主要用于轧前加热钢坯的粗除鳞,以消除由于氧化铁皮造成的钢板表面麻点。该系统采用3台卧式三柱塞高压水泵,型号3W-2B5,流量为1050L/min,工作压力为16MPa。由于钢坯“过烧”造成氧化铁皮太厚、低合金钢坯氧化铁皮粘结力大导致高压水除鳞不彻底。经过技术改造,采用3台型号为3W-1BZ2、流量为1050L/min、工作压力为25MPa的卧式三柱塞高压水泵,提高了高压水系统的压力,加大了高压水的除鳞能力,解决了低合金钢板等的除鳞不净问题,提高了钢板的表面质量。1996年济钢中板厂又上了1套高压水精除鳞系统,采用同类型的3台卧式高压水泵、1个高压水罐、2个高压气罐;济钢(马来西亚)钢板有限公司高压水系统也采用同类型3台卧式高压水泵、1个高压水罐、3个高压气罐。上述系统在长期的运行中,尤其当除鳞结束、喷射阀关闭时,由于“水锤现象”引起管路振动经常造成管路裂纹、管夹螺丝松动甚至管夹基础破坏等,严重影响了生产的正常进行。解决该问题的关键是减小“水锤现象”引起的振