42CrMo钢爆破过程断裂原因分析.docxVIP

理工学院毕业论文学生姓名：赵丽洋学号：13L0601130 学院：理工学院专业：金属材料工程题目：42CrMo钢爆破过程断裂原因分析指导教师：王建刚评阅教师：马静 2017 年 6 月河北科技大学理工学院毕业论文成绩评定表姓名赵丽洋学号13L0601130成绩专业金属材料工程题目42CrMo钢爆破过程断裂原因分析指导教师评语及成绩指导教师：年月日评阅教师评语及成绩评阅教师：年月日答辩小组评语及成绩答辩小组组长：年月日答辩委员会意见答辩委员会主任：年月日注：该表一式两份，一份归档，一份装入学生毕业设计说明书（论文）中。毕业论文中文摘要近年来，气体爆破技术在我国煤矿行业得到了广泛应用，42CrMo钢制得的爆破管管头在爆破过程中发生了断裂。本课题即是分析其断裂的原因。本课题通过对爆破管断口的金相组织、化学成分、宏观形貌等分析，初步推断断裂为应力型断裂。又利用ANSYS有限元分析软件对爆破管头在爆破过程中所受的应力场进行模拟分析。爆破管爆破过程所形成的应力场是由一个流体力场和一个应力场耦合而成。分别计算模拟得出应力分布场。应力分布结果显示爆破管在断裂位置所受的应力最大，达到了1120MPa。超过其预设计的可承受载荷970MPa，导致其发生了断裂，属于应力型断裂。最后又通过修改爆破管模型相应位置尺寸大小多次对其应力场进行分析，得出了不同模型的不同应力场分布情况，为后续的爆破管尺寸重新设计提供了可靠的参考数据。同时也为今后实现重复使用、低成本、高质量的爆破管设计奠定了一定的基础。关键词42CrMo钢断裂失效分析 ANSYS有限元模拟毕业论文外文摘要Title The Fracture Failure Analysisof 42CrMo Steel At The Blasting ProcessAbstractIn recent years, gas blasting technology in Chinas coal industry has been widely used, 42CrMo steel made of blasting pipe head in the blasting process occurred in the fracture. This topic is to analyze the reasons for its fracture. In this paper, through the analysis of the microstructure, chemical composition and macroscopic morphology of the fracture of the blasting tube, the fault is broken. ANSYS finite element analysis software was used to simulate the stress field of the blasting head during the blasting process. The stress field formed by the blasting process is composed of a fluid force field and a stress field. Respectively, to calculate the stress distribution field. The stress distribution results show that the stress of the blasting tube in the fracture position is the largest, reaching 1120MPa. More than its pre-designed load of 970MPa, resulting in its fracture, are stress-type fracture.Finally, the stress field of the blasting tube model is analyzed and the stress field of the model is analyzed. The distribution of different stress fields of different models is obtained, which provides reliable reference data for the subsequent redesign of the bursting pipe size. But also for the future to achieve re-