年产50万套汽车用保险杠车间工艺设计.docVIP

年产50万套汽车用保险杠车间工艺设计 摘要：根据所下达的设计任务书，本设计进行了年产50万套汽车保险杠车间工艺设计。通过查阅了大量的文献资料，明确了汽车保险杠所用原料配方，以及基料PP和填充料POE的性能，同时，也选择了更加成熟的工艺流程、生产设备等等，对生产过程的工艺参数、设备型号以及物料衡算都作了较为详细的阐述。7758 采用如下生产流程：通过固定加料方式和弹簧加料法将粒料加入挤出机中，进行挤出造粒。在通过胶带式运输机运送至注塑车间，物料经过注塑机注射成型，再经过表面处理、涂装工艺和质量检验以及最后的废品回收后，最终得到保险杠成品。期间，也尽量考虑了低成本、高性能、低污染、可循环的理念对车间较为合理的设计，并且绘制了工艺流程图和生产车间平面布置图。 关键词：汽车保险杠；聚丙烯PP；POE；注塑成型 500,000 sets of automobile bumper#39;s workshop process design Abstract: According to the order of the design task order, this design is the annual output of 500,000 sets of car bumper workshop for the design process. By referring to a large amount of literature, I clear about the bumper materials and the formula, as well as the basic material such as PP and filler POE#39;s property. Also, I also chose a more mature technological process,equipment, and etc, and make a more detailed description for device models, equipment structure as well as material balance in the production process. Adopting the following production processes: putting the pellets into the extruder by Fixed loading and spring feeding to do the extrusion granulation. Through the belt conveyor, send to the injection molding workshop, material through the injectionmachine for the injection molding, after surface treatment, coating process and quality inspection and the final step recovery unit, finally got bumper products. During the period, I also consider the idea of low cost and high performance, low pollution and recyclable to make the design of workshop more reasonable, as well as draw the process flow diagram and layout plan of production workshop. 4.2.3保压补缩过程16 4.2.4泄压倒流过程16 4.2.5冷却定型过程16 4.3注塑成型设备16 4.3.1柱塞式注射机16 4.3.2预塑式注射机18 4.4总工艺流程图20 5汽车保险杠生产工艺21 5.1干燥21 5.2过筛22 5.3物料运输22 5.4机筒的清洗23 5.5加料23 5.5.1加料方式23 5.5.2上料方式24 5.6造粒25 5.7注射成型26 5.7.1注塑机的组成26 5.7.2注塑机选择27 5.7.3螺杆28 5.7.4机筒（料筒）31 5.7.5喷嘴32 5.7.6注塑机械手33 5.8表面处理34 5.9涂装35 5.9.1水分烘干35 5.9.2涂装35 5.10质检35 6设备选型36 6.1干燥装置36 6.1.1筛选设备36 1绪论 随着汽车工业的发展，汽车保险杠作为一种重要的安全装置也走向了革新的道路上。今天的