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ASM Thermal Spray Society (TSS) Accepted (ASM热喷涂(TSS)接受的社会)
ASM Thermal Spray Society (TSS)
Accepted Practices Committee on Metallography
Accepted Practice to Test Bond Strength of Thermal Spray Coatings
Sufficient adhesion bond between coating and the surface of coated part/material (often called as substrate) is
critical for the coated part functionality. The coating integrity and durability also directly depends on the
cohesion bond strength – bonding of coating internal elements such as the internal layers and individual
lamellas.
ASTM C633 “Standard Test Method for Adhesion or Cohesion Strength of Thermal Spray Coatings” is the
baseline and mandatory process to follow for tensile testing of bond strength of thermal spray coatings. The
test is required as a condition of approval for new coatings and their suppliers, and is the core qualification test
for coatings for aviation, oil gas, automotive, power, marine, and many other industries. This practice
clarifies details of ASTM C633 requirements and give examples of the best practice confirmed by hundreds
tests performed word-wide, adopted by numerous industrial standards, and requested to comply by
international technical standardization and certification organizations such ISO, AS, SAE, Nadcap.
Test Scope
ASTM C633 test applies tensile stresses to coated system consisted of coated sample (bond
cap/substrate) glued to another cylindrical sample (mating cap) as it shown in Figure 1. As an
alternative coating could be applied on a cylindrical “button” which glued between two cylindrical
samples as it shown in Figure 2. The load applied in direction perpendicular to the interface between
coating and the substrate. The level of tensile load is gradually increased from “0”to the load which
results in the sample failure - the coating pulled out from the substrate or fractured in two pieces inside
the coating. The coated surface is always flat circle with diameter 1” + 0/-0.005”, and the samp
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