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Heterogeneous Azeotropic Distillation (异构共沸蒸馏)
HETEROGENEOUS AZEOTROPIC DISTILLATION
Heterogeneous azeotropic distillation is a widely practiced process for the dehydration of a wide
range of materials including acetic acid, chloroform, ethanol, and many higher alcohols. The
technique involves separating close boiling components by adding a third component, called an
entrainer, to form a minimum boiling, normally ternary azeotrope which carries the water
overhead and leaves dry product in the bottom. The overhead is condensed to two liquid
phases; the organic, entrainer rich phase being refluxed while the aqueous phase is decanted.
Given the non-idealities, the phase splitting, the distillation boundaries present, and the possible
existence of multiple steady states in such a system, columns like these can be extremely
difficult to simulate and to operate. A systematic approach to the problem can save you many
headaches.
When designing such systems, keep the following points in mind:
1. You need to start with two triangular plots: The residue curve map and the binodal plot. The
residue curve map should have the liquid phase envelope superimposed. The binodal plot
should be at anticipated condenser conditions.
2. The key feature of feasible heterogeneous azeotropic distillation is that entrainers and top
tray vapor compositions are selected to generate liquid-liquid tie lines which straddle at least
one of the distillation boundaries dividing the two regions containing the two components to
be separated. In this way, the jump effect can be exploited, whereby each column is
provided with a feed composition in the required (different) distillation regions. This is why
the condenser must be two-liquid phase and we reflux the organic phase while decanting
the aqueous phase.
3. Distillation boundaries in homogeneous mixtures cannot be crossed by residue curves, and
for all practical purposes they cannot be crossed by the steady-
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