Tolerance StackUp Analysis ttccogorno（公差分析分层盘旋飞行ttccogorno）.pdfVIP

856 SALT LAKE COURT SAN JOSE, CA 95133 (408) 251–5329 Tolerance Stack-Up Analysis Main Rules 1. Start at the bottom and work up, or start at the left and work to the right. 2. Always take the shortest route. 3. Stay on one part until all tolerances are exhausted. Step 1 Identify the requirement that is to be analyzed. Step 2 Identify all dimensions and tolerances that contribute to the gap. Step 3 Assign each dimension a positive or negative value: • Up is positive Down is negative • Right is positive Left is negative Step 4 Only one set of mating features creates the worst-case gap. Step 5 The analyst must deduce which geometric tolerance, location or orientation if either, contributes to the gap. Step 6 If your assumptions are wrong, your answer is wrong. Technical Training Consultants (408) 251-5329 Calculate the Minimum Gap of the assembly below. Technical Training Consultants (408) 251-5329 Convert Hole Sizes and Locations to ± Tolerances Features with a geometric tolerance are converted to ± tolerances by adding and subtracting the resultant and virtual conditions and dividing the sum and difference by two. Hole numbers 1 2 Resultant Condition Virtual Condition 6.0 Hole Ø @ LMC 5.0 Hole Ø @ MMC 0.4 Geometric Tol. – 0.4 Geometric Tol. 1.0 Bonus Tol. 4.6 Virtual Condition 7.4 Resultant Condition Resultultant Condition 7.4 7.4 Virtual Condition + 4.6 – 4.6 2) 12.0 2) 2.8 6.0 1.4 Dimension with ± tolerance = Ø6 ± 1.4