日照蒸汽管道施工方案的知识.docVIP

目 录 施工方案审批意见表······················································· 1 工程概况·······················································2 编制依据·······················································2 质量控制·······················································2 施工工艺·······················································2 图纸审核···················································2 材料检验···················································2 支架制安···················································3 管道预制···················································3 管道安装···················································3 管道焊接···················································5 管道试压吹扫················································6 防腐保温···················································7 交工验收···················································7 劳力计划·······················································7 机具计划·······················································7 进度措施·······················································8 技术措施·······················································8 施工方案审批意见表 工程名称 山东亚太森博浆纸PL12项目之浆线机电仪安装工程 建设单位 山东亚太森博浆纸有限公司 施工单位 福建省工业设备安装有限公司 编 制 签章： 年 月 日 审 核 签章： 年 月 日 批 准 签章： 年 月 日 工程概况 山东亚太森博浆纸PL12项目安装工程项目位于山东省日照市经济开发区北京南路山东亚太森博浆纸有限公司厂区内。管道工程制浆区域的管道安装 通过审核图纸掌握工程特点和重点，确定施工用料、人力、物资投入量。 材料检验 管子、管道附件、阀门均要有制造厂的合格证明书（或其它检验报告），其型号规格应符合设计要求，各部件的标识应符合要求并保持完整; 管子、管件、阀门在使用前应进行外观检查，合格后方能使用; 蒸汽管线上的阀门由外方供应，有关试验要求待外方确定; 管道的支、吊架弹簧应有合格证明书，其外观及几何尺寸应符合规范和设计要求。 支架制安 管道支、吊架的型式、材质、加工尺寸、精度及焊接应符合设计要求; 支架底板及支、吊架的工作面应平整; 支、吊架焊接后进行焊缝外观检查，不得有漏焊、欠焊、裂纹、咬肉等缺陷，并矫正焊接变形; 制作合格的支架进行喷砂除锈，采用环氧铁红防锈底漆打底，环氧面漆盖面防腐处理。 管道预制 蒸汽管在预制场及现场进行下料、坡口、管段组焊的制安工作; 采用气割方式坡口时，下料后应对坡口表面做消减应力处理（如使用磨光机打磨去硬化表层等）; 在预制过程中，要预防法兰密封面的损坏、管段变形等损伤; 管道预制完应将管段内部清理干净，封闭管口防止杂物进入，并及时编号妥善保管。 管道安装 管道安装坐标及标高偏差应符合下表要求： 项 目 允许偏差（mm） 坐 标 架空及地沟 室　　外 25 室　　内 15 埋 地 60 标 高 架空及地沟 室　　外 ±20 室　　内