高粘弹性流体磨料光整加工材料去除率模型.pdfVIP

第34卷第12期 兵 工 学 报 Vol.34 No.12 2 0 13年12月 ACTA ARMAMENTARII Dec. 2013 高粘弹性流体磨料光整加工的材料去除率模型 董志国,轧刚,李元宗 (太原理工大学 机械工程学院,山西 太原030024) 摇 摇 摘要:基于磨料流加工介质的高粘弹性,在分析磨粒所受法向力和参与切削的磨粒数的基础 上,建立了高粘弹性流体磨料光整加工的材料去除率模型。 定义了材料去除率模型的切削深度系 数,提出了一种用圆管工件测定切削深度系数的方法;并用圆管试件测定了玉号流体磨料加工45# 钢、T8钢和Q235鄄A材料时的切削深度系数。 结果表明:材料去除率与流体磨料对工件的壁面压 力、壁滑速度和切削深度系数成正比关系;决定切削深度系数的因素主要有磨粒的粒度、磨粒与载 体的混合比和流体磨料的弹性及工件的硬度和表面粗糙度;在流体磨料粘性较高、加工流量较大条 件下,可用流体磨料的过流长度和压力来测定切削深度系数。 摇 摇 关键词:机械制造工艺与设备;高粘弹性流体磨料;材料去除率模型;切削深度系数;磨料流加工 摇 摇 中图分类号:TG580 文献标志码:A 文章编号:1000鄄1093(2013)12鄄1555鄄07 摇 摇 DOI:10.3969/ j.issn.1000鄄1093.2013.12.010 Material Removal Rate Model of High Viscoelastic Fluid Abrasive Finishing DONGZhi鄄guo,YA Gang,LI Yuan鄄zong (College of Mechanical Engineering,Taiyuan University of Technology,Taiyuan030024,Shanxi,China) Abstract:Based on the high viscoelasticity nature of abrasive flow machining media and through the analysis of the normal forces and the number of cutting abrasive particles,a material removal rate model for finishing processingof highviscoelasticfluidabrasiveisestablished. Thedefinitionandtestmethodof cutting depth of material removal model is given. The tests of cutting depth coefficients of No 玉fluid abrasive for 45 steel,T8 steel and Q235鄄A material are determined by tubular specimen. The results show that the material removal rate is positive propostional to wall pressure,wall slip speed and the cutting鄄depth coefficient. The abrasive particle size,abrasive and carrier mixing ratio,the elasticity of the fluid abrasive,the hardness and surface roughness of the work鄄piece are the determinative factors influencingcuttingdepthcoefficient. Andt