锻锤三缸镗缸机得研制——进给组件设计.docVIP

锻锤三缸镗缸机的研制——进给组件设计 摘要 本课题研究的是一台专用机床，专门用于镗削加工C41-2000型空气锤的三个气门孔。 在认真研究、分析了设计任务书后，针对任务书提出的要求进行了课题调研和现场考察，提出了四个总体设计方案。经过详细分析、论证，确定采用第四方案。该方案的结构形式为：采用主机与工作台分离的落地机床形式；三根镗轴于同一竖直面放置，由电动机、减速装置、分动器驱动，采用同一转速镗削；进给系统由单独的电动机经减速装置驱动。 本课题分为总体设计、主轴组件设计和进给组件设计三部分，我负责三轴镗床的进给组件的设计。在设计过程中，详细分析比较了各种进给组件的传动形式，确定使用滑动丝杠进给传动，保证传动的精确性和稳定性；减速装置由V带传动、蜗杆——齿轮减速器组成：经由V带传动后经蜗杆——齿轮减速器进行减速，达到所需要的进给速度；进给电机的功率的确定，通过动力箱与导轨之间的摩擦力和镗削过程中的轴向切削力的分析得到；导轨的形式采用矩形的导轨面。 通过对进给组件的设计计算，达到与主轴的配合，使专用镗床发挥其粗镗与精镗的性能要求，达到生产的需要。 关键词 镗床 进给组件 设计 The development of three axle boring lathe for forging hamer ---- to feed module design Abstract What this topic research is a special purpose machine, uses in processing the C41-2000 air hammer pneumatic hammers three valve ports boring specially. After studying and analyzing the design project description earnestly, in view of the project description sets the request to carry on the topic investigation and study and the scene inspection, proposed four overall project design. After the multianalysis, the proof, determined that uses the fourth plan. This plans structural style is: Uses landing engine bed form which the main engine and the work table separate; Three boring axes in the identical vertical plane laying aside, by the electric motor, the decelerating device, the transfer case actuate, to use the identical rotational speed to be boring; To feed system by independent electric motor after decelerating device actuation. This topic divides into the system design, the main axle module design and to feed module designs three parts, I am responsible for the three axle boring lathes to feed modules design. In the design process, the multianalysis has compared each kind to feed modules transmission form, the determination use glide guide screw to feed transmission, the guarantee transmission accuracy and the stability; The decelerating device by V belt transmission, the worm bearing adjuster - - speed reducer gear is composed: After V belt transmission carries on the decele