液压带锯式切断机毕业设计.docx

液压钢管割断机设计摘要本设计是以双金属锯条锯切金属材料的设备，具有结构紧凑、精度高、锯缝窄、噪声小、操作方便等优点，是替代圆盘锯、弓锯床的节能新产品。本次设计在参照“四川川南减震集团”的卧式带锯床（晟龙G4028）的基础上进行了改进。用液压马达取代齿轮变速箱，由液压马达驱动机床主轴，使锯带实现无级变速，以切断各种材质型材。我设计了锯条张紧及导向机构，工件夹紧机构，送料机构，自动卸料机构；卸料机构的创新使成品件自动排出而不损伤工件表面；并让夹紧、卸料和进给都采用同一动力源——液压能，使各个机构的运动协调统一，确保各个功能的实现。在总体布置上采用了人机工程原理，设计的床身高度使操作维修方便，且不致引起工人操作疲劳。关键词：液压传动 带锯式切割 人机工程原理The design of Hydraulic steel pipe cutting machineAbstractThe design is based on dual metal saw blade metal sawing equipment, has a compact, high precision, saw narrow slit, little noise, the advantages of easy operation, is a replacement disk sawing, bow sawing machine of new energy-saving products. The design to be according to “Sichuan Chuannan Absorber Group Limited” of the foundation of the lie type band saw bed (the Chenglong G4028) up carried on an improvement. Hydraulic motors to replace the gearbox, the motor-driven hydraulic machine spindle, Saw Band CVT, to cut off all material profile. We design and the influence of tension-oriented institutions, workpiece clamping, feed, automatic discharge; Discharge of innovative products enable automatic discharge without injury workpiece surface; and for clamping, Discharging and feed have the same power source -- Hydraulic can make all the campaign harmonization, ensure all functions. In general layout adopted the principle of human engineering, design height of the bed so that the operation and maintenance convenience and workers to operate without causing fatigue.Keywords：Hydraulic drive, E-store, Bandsaw-cutting, The man-machine engineering principle目录摘要IAbstractII目录III第1章前言1第2章方案设计12.1 初步方案选择22.1.1 问题的提出22.1.2 方案比较22.1.3 方案拟定32.2 切削力、切削功率的计算42.2.1初定锯带和锯带轮外形尺寸42.2.2 计算切削力、切削功率52.3 马达的选择6第3章总体布局设计83.1 锯床设计方案简介83.2机床机构简图9第4章锯梁的结构设计104.1 轴的设计104.1.1 强度设计104.1.2 结构设计124.1.3 轴承校核144.2 锯带轮的设计164.2.1 主动轮的结构设计174.2.2 从动轮的结构设计174.3 张紧装置的结构设计174.3.1 张紧原理174.3.2 张紧装置的结构设计184.4 导向装置的结构设计194.4.1 导向原理194.4.2 轴承选用19第5章工件夹紧机构的设计205.1 夹紧原理205.2 结构设计205.3 液压缸的选择21第6章送料装置的结构设计236.1 轨道的设计236.2 送料四轮小车的结构设计2