线切割存在的主要问题及分析（Main problems and analysis of wire cutting）.doc

线切割存在的主要问题及分析（Main problems and analysis of wire cutting） The problem of high-speed WEDM is that the cutting efficiency is low, and secondly, the existence of black and white cross stripes on the cutting surface is also an important problem affecting the macro quality of the machined surface. The precondition of WEDM is that the wire breakage is not frequently broken during the cutting process. The probability of breaking wire increases with the increase of the discharge energy and cutting thickness, which is closely related to the ion bombardment, cooling state and residence time of the electrode wire in the discharge channel. The cutting efficiency and surface roughness are also related to the interelectrode cooling and deionization, and the restoration of the insulation. The current widespread use of mechanical oil emulsion containing about 5% as the working medium, the two phenomena: first, after cutting the workpiece is adhered to the substrate, the general need to force even knock can make matrix and detachment; two, is covered with the adhesive surface of the workpiece and even erosion powder production the need to scrub clean kerosene. This is mainly due to the high temperature above 10000 C in the discharge channel, which is caused by the decomposition of emulsion and the formation of colloidal or granular materials. These substances adhere to the slit and accumulate mainly at the exit of the kerf, which seriously affect the discharge of the corrosion product and prevent the fresh working liquid from entering the kerf. The two class can not maintain the updated working medium, which directly affect the continuity of normal discharge, even when mixed with large gap colloidal substances within the discharge and arc discharge, so that the workpiece and electrode wire surface is not timely cooling, insulation condition is abnormal, resulting in normal discharge ratio decreased, cutting speed reduced surface burning, A series of problems, such as a serious chang