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热塑性塑料注射成形的次废品原因分析(Analysis of secondary waste in thermoplastic injection molding)
热塑性塑料注射成形的次废品原因分析(Analysis of secondary waste in thermoplastic injection molding)
This paper consists of 1337407326 contributions
Analysis of secondary waste in thermoplastic injection molding
I. lack of plastic parts: mainly due to insufficient feed, melt filling, poor flow, excessive inflation and poor exhaust and other reasons, resulting in filling, melt filling, poor flow,
Excessive inflation and poor ventilation lead to inadequate packing cavities, incomplete plastic parts, or inadequate filling in individual cavities
Reason analysis:
1. improper injection, insufficient feed capacity, insufficient plasticizing capacity and insufficient material
2. plastic stretch difference or uneven
3. plastic in the hopper bridge
4. excessive lubricant in the material, the screw or plunger and the gap between the big cylinder, melt reflow too much
5. when the multi cavity, the feed mouth balance is not good
6., nozzle temperature is low, plug or aperture is too small, the cylinder temperature is low
7. the injection pressure is small, the injection time is short, the holding time is short, the screw or plunger is returned too soon
8. the injection is too fast or too slow
9. plastic flow is too bad
10. fly overflow
11. mould temperature low, plastic cooling fast
12., the casting system flow resistance is large, the feed port position is improper, small cross section, bad form, process is long and tortuous
13. bad exhaust, no cold material hole or cold material hole inappropriate
14., excessive release agent, mold cavity, such as moisture
15., the plastic parts are too thin, complex shape and large area
16. plastic containing moisture and volatile
17. melt more inflatable
Two. Dimensional instability: mainly due to poor strength of the die, poor precision, unstable injection molding machine and unstable forming conditions,
To make the plastic parts change in size
Reason analysis:
1. machine, electrical or hydraulic system instability
2. forming conditions are unstable (temperat
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