热加工考点（Hot test site）.doc

热加工考点（Hot test site） 1, the solidification mode of casting and its influencing factors? ( P4 ) Answer: Layer by layer solidification, paste solidification, intermediate solidification. Influencing factors: (1) the range of crystallization temperature of alloy. The smaller the range, The narrower the solidification zone is, the more likely it is to solidify by layer. Temperature gradient of casting cross section. The temperature gradient increases from small to large The zone of solidification is narrowed by width. 2. What is the fluidity of molten metals usually measured? What are the factors that affect the flowability of alloys? Filling energy of alloy Power ? Comparison of flowability of commonly used metals ( P5 P6 ) Answer: The liquidity is measured by the length of the spiral sample. The influencing factors are: (1) kinds of alloys. Alloy composition. Casting conditions: pouring temperature, the higher the viscosity is lower, the better the flow, but too high, easy to cause defects, mold filling capacity , The greater the pressure in the direction of flow, the better. The filling condition of the mold: the heat storage capacity is better, the flowability is poor, and the mold temperature Reduce the temperature difference; air in the mold, Reduction of gas is beneficial to mold filling. Liquid alloys are filled with cavities, The ability to obtain a fully shaped and clearly defined casting is called mold filling capability. Grey cast iron in common casting alloys, Silicon brass has the best fluidity, followed by aluminum alloy, cast steel is the worst. 3, the larger part of the thin wall should be placed in the casting where? Answer: Bottom or side. 4, casting heat stress to cool the slower thick wall or heart, and cool the thin wall quickly Or what stresses are exposed to the surface? ( P9 ) Answer: Thermal stress Cause to cool a slower thick wall or core by drawing and cooling faster The wall or surface is subjected to compressive stress . In the right pictu