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高炉炉况判断总结(Summary of blast furnace condition judgment)
高炉炉况判断总结(Summary of blast furnace condition judgment)
I. direct observation method
1. look at tapping
Mainly depends on the content of silicon and sulfur in iron.
I see sparks judgment of silicon content
When smelting cast pig iron:
When the [Si] is greater than 2.5%, there is no spark splash when the molten iron flows;
When [Si] is 2.5% ~ l.5%, there is a spark when the molten iron flows, but the quantity is small and the spark is spherical;
When [Si] is less than 1.5%, there are more sparks in the molten iron flow, and the jumping height is decreased.
Smelting pig iron when smelting:
When [Si] is 1% ~ 0.7%, when the molten iron flows, the spark increases rapidly, and the jumping height is lower;
When [Si] is less than 0.7%, there is a dense needle like spark bunch on the surface of the hot metal. It is very much and jumps very low. It can extend from the taphole to the hot metal tank.
I see the fracture and solidification state judgment of silicon content sample
Look at the fracture
Smelting iron when casting:
When [Si] is 1.5% ~ 2.5%, the shape of fracture is grey and the grain is finer;
When the [Si] is greater than 2.5%, the fracture surface is coarse and black;
When the [Si] is greater than 3.5%, the fracture becomes grey and the grain begins to become thinner.
Smelting pig iron when smelting:
When [Si] is less than l.0%, there is white edge at the edge of fracture;
When [Si] is less than 0.5%, the fracture is all white;
When [Si] is 0.5% ~ l.0%, it is a transition state, the center is gray, and the lower the [Si], the wider the white edge.
Look at the solidification state
When the molten iron is injected into the mold, it can be judged according to the surface condition of the iron shape after being condensed.
When [Si] is less than 1%, the center is concave after cooling, and the lower the pig iron containing [Si] is, the bigger the concavity is;
When [Si] is 1% ~ l.5%, the center is slightly depressed;
When [Si] is 1.5% ~ 2%, the surface is flat;
When the [
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