高加速寿命试验highlyaccelerationlifetest-halt-kdied-halt.docVIP

ED-HALT (Electro-Dynamic Highly Acceleration Life Test) Application and ESS application 3 key parameters should be referenced in HALT test: related to the life of unit under test 1.SRS - Shock Response Spectrum /Response to shock at specified frequency 2.FDS - Fatigue Damage Spectrum / Fatigue damage potential at specified frequency 3.PSD - Power Spectrum Density / Energy density at specified frequency ESS spectrum of various references: MIL-STD, Navmat P-9492 and others EDS-050 (Air HALT) PSD vs ESS 6.0grms ED HALT(Spherical Stress ) vs ESS 6.0grms Recommend Input Stress Strength and Running Time A. 3C products : Z axis - 2.196 grms B. Commercial products: Z axis – 4.0 grms X axis - 50% Strength (Max-100%) X axis - 50% Strength (Max-100%) Y axis - 50% Strength (Max-100%) Y axis - 50% Strength (Max-100%) C. Military products: Z axis – 6.0 grms Recommend Running Time X axis - 50% Strength (Max-100%) Y axis - 50% Strength (Max-100%) A. 5~10 min/Cycle B. UUT should in operation mode and with condition monitoring (high test coverage) ED HALT table vibration data SRS (Shock Response Spectrum) FDS (Fatigue Damage Spectrum) PSD (Power Spectrum Density) ED-HALT test procedure: ＊ost Effective Test Mode: 1. Spherical mode (X-Y- Z axes: 100%) 2. Random mode (X-Y- Z axes: 100%) 3. Axial mode (X-Y axis: 50%, Z axis: 100%) Select proper ESS spectrum before running ESS test 1. Operation limit --- Use Step Stress to find the operation limit of products, if find problem, improve it, until the x1.5 ~ 2 of ESS grms. (Recommend use condition monitoring with high test coverage) 2. Destructive limit --- Increase Step Stress to find the destructive limit---or reach table limit. 3. ED-ESS on production line. Use the selected ESS spectrum for stress screen. Use test results failed data to fine tune the screen stress. (Effective screen stress to screen out weak sub-system and products, cannot cause over stress