FMEA--失效模式分析.pptVIP

FMEA – History 歷史 First used in the 1960’s during the Apollo Moon Missions. 最早被用於上世紀六十年代的阿波羅登月計劃. In 1974 MIL-STD-1629 was developed by the Navy for using FMEA’s. 1974年海軍為FMEA的應用制定了MIL-STD-1629. In the late 1970, adapted by the auto industry in response to higher liability costs and higher quality demands by customers. 在二十世紀七十年代末, 為滿足客戶更高的責任成本和質量需求而被用於自動化工業中. FMEA reduces the chance that a customer will see a failure FMEA通過以下措施減少顧客遇到失效的情況: By defining failure in terms of what the customer wants and expects. 針對顧客的要求和期望確定失效 By showing where measures need to be taken to prevent failure. 指出爲了防止失效，需要在哪方面採取措施 Types of FMEAs 類型 Design – used to analyze product designs before they are released to production 設計 - 用於在產品投產前對設計的分析 Process – used to analyze manufacturing processes 過程 - 用於分析製程 System – used to analyze systems in the early concept and design stages 系統 – 用於分析早期的概念和設計階段的系統 Summary 概要 Identifies known and potential failure modes; 識別已知和潛在的失效模式 Identifies the causes and effects of each failure mode; 識別每一種失效模式的原因和後果 Prioritizes the failure modes (using the RPN); 利用風險序數 （RPN）給失效模式排序 Should initiate corrective action where needed. 必要時提出糾正措施 Rules of Design FMEA設計FMEA規則 Tool for design engineers and project team to improve the design in a preemptive manner (before failure occur) 是設計工程師和項目小組的工具用來提高設計的前瞻性(在問題發生前) Used to established Critical to Quality features that effect the performance of the product 用與那些影響產品性能的重要質量特性 Used to establish Critical to Life features that effect the life of the product 用於確定影響產品壽命的重要壽命特性 Used to establish Critical to safety features 用於確定重要安全特性 Rules of Process FMEA過程FMEA規則 Tool for process engineers and project team to improve the manufacturing process in a preemptive manner 是工藝工程師和項目小組的工具,用來提高製造工藝的前瞻性 Used to prioritize actions to ensure attention to critical processes that effect customers 用與區分先後順序以確保那些影響客戶的重要工藝 Used to document process improvements 用於工藝改進 Dynamic document for continuous i