车辆防腐性能开发及评价方法探讨-表面技术.pdfVIP

第46 卷 第4 期 表面技术 2017 年4 月 SURFACE TECHNOLOGY ·95 · 车辆防腐性能开发及评价方法探讨 冯昌川 （河北红星汽车制造有限公司，河北 邢台 054000） 摘 要： 目的通过制定系统的整车防腐开发流程和零件防腐要求，并借助 SE 分析手段，保证车辆的防腐 性能满足市场及整车强化腐蚀试验的要求。方法 采用整车强化腐蚀试验验证了不同防腐要求零件的实际防 腐性能；通过对车身结构SE 分析，阐述了车身防腐性能开发原则及易腐蚀结构。结果 240 h 盐雾试验可以 满足发动机舱内零件的整车防腐要求，10 个周期的循环试验可以满足外饰金属油漆部件的防腐要求。前期 的 SE 分析，可以将腐蚀风险项关闭在设计阶段。结论 对整车防腐性能进行充分的评估，应积累市场腐蚀 数据、整车强化腐蚀试验数据和零部件腐蚀试验数据，在数据积累的基础上，建立完善的验证和评价标准 体系，从而保证开发车型的防腐性能达到目标要求。 关键词：整车；防腐；开发；材料；结构 中图分类号：TG174.3+1 文献标识码：A 文章编号：1001-3660(2017)04-0095-06 DOI ：10.16490/j.cnki.issn.1001-3660.2017.04.017 Development and Evaluation Methods of Vehicle Corrosion Resistance FENG Chang-chuan (Hebei Red Stars Auto Manufacturing Co., Ltd, Xingtai 054000, China) ABSTRACT: The work aims to ensure that auto corrosion resistance meets market demand and requirements of vehicle inten- sive corrosion test by developing systematic vehicle anticorrosion development process and requirements for parts anticorrosion. Vehicle accelerated corrosion test was performed to verify actual corrosion resistance of parts subject to different anticorrosion requirement; vehicle anticorrosion development principle and easily corroded structure were also elaborated based on SE analy- sis. 240 h salt spray test could meet the vehicle requirements for parts anticorrosion in engine compartment, 10 cycles cyclic test could meet anticorrosion requirements for exterior metallic-based parts. The corrosion potential risk could be removed in design stage by SE analysis. In order to evaluate vehicle corrosion resistance, it is essential to accumulate market corrosion data, ve- hicle accelerated corros