product flow analysis产品流程分析.pptVIP

Product Flow Analysis (PFA) 产品流程分析 Definition 定义 Product Flow Analysis allows a number of machines or processes that are required to produce a variety of products to be naturally grouped into Modules /or Cells thus allowing product flow and machine capacity optimisation. 产品流程分析是对一系列用于生产不同产品的设备或工艺进行自然组合成模块和/或单元以使产品流和设备能力得到最优化 Principles of Product Family Analysis 产品系列分析原则 Concentrates analysis on the existing methods of manufacture, as recorded on the operation layout document 专注于对现有生产方法的分析, 即现场工艺文件上所记录的要求 Families are formed from parts that visit the same group of workstations (irrespective of sequence of operation) 系列是由同组工作单元所生产的零件组成 (与工序顺序无关) Graphical in nature 按生产特性组图 PFA Considerations PFA 前提与考虑 PFA is dependant upon the accuracy of routing information, out of date / inaccuracies can skew the PFA analysis PFA依赖日常信息的准确性, 过期的不准确的信息会导致PFA分析失效 PFA also assumes existing plant and process technology form the basis of new cells PFA也是假设现有工厂和工艺技术是形成新单元的基础 Although calculations seem daunting it is possible to complete the task using a standard spreadsheet sorting by rows and columns 尽管计算看来似乎吓人, 但用标准的EXCEL表通过逐行逐栏筛选数据是可以 完成工作的 Basic Theory 基础理论 Chart which parts go to which workstations 工作站与所加工零件的关系图 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 3 17 A B D E F G H J K C I L M N Components 部件 Machines 设备 Example Chart 例图 Basic Theory 基础理论 Chart which parts go to which workstations 工作站与其所加工零件的关系图 2. Convert each row into a binary number i.e. = 1 把每行转换成二进制, 即 = 1 Convert each row into a binary number 把每行转换成2进制数 1 1 1 1 1 1 1 1 Basic Theory 基础理论 Chart which parts go to which workstations 工作站与所加工零件的关系图 2. Convert each row into a binary number 将每行数字转换成2进制数 i.e. = 1 3. Then first sort in descending order 首先按降序整理数据 Note: Using