水射流喷丸强化测试件装卡试验装置.doc

摘 要 高压水射流喷丸强化工艺是近30年来迅猛发展起来的一项新技术。加强水射流喷丸强化工艺的试验研究，对改善产品质量和提高零件使用寿命都具有十分重要的意义。该课题是黑龙江省教育厅计划项目“前混合磨料射流喷丸强化的研究”中涉及到的试验装置的设计，目的是解决被测试件的装卡和以一定的转速转动的问题。本研究主要是设计喷丸强化装夹装置，针对试件装夹受力要求严格的问题，以弹性夹头和与试件间隙配合的轴承为要点，对装置进行设计，同时，还进行了整体设计，通过比较分析确定最佳设计方案。 本文介绍了高压水射流喷丸强化技术的发展状况等，对NGW型行星减速器进行了设计计算，并对带传动传动组件进行了选型。此外，还作了经济技术分析。 该装夹装置具有结构简单、装夹方便、制造成本低等优点。 关键词 水射流 喷丸强化 弹性夹头 行星减速器 Abstract The craft on water jet shot peening at high pressure has been a new technology developed rapidly in the past thirty years. It is an extremely important meaning for improving the quality of production and increasing the service life of spare parts by way of strengthening experimental research of water jet shot peening craft. The task is the design of test apparatus involved in the planned item “the research of the pre-mixed abrasive jet shot peening” of the Education Department of Heilongjiang province, with the aim of solving the problem on installation and vise of specimen, as well as rotating at a specified rotational speed . The research mainly designs the chucking fixture of shot peening and in allusion to the question that the force that the specimen undergoes has strict restrictions when the specimen is in the course of operation, we take collet and bearing as a bottom line to design chucking fixture, besides this bearing is clearance conjunction with the specimen. Moreover, we yet carry out the whole design. The optimal design scheme is confirmed by way of comparing and analyzing several design schemes put forward. This paper introduces the development state of water jet shot peening technology at high pressure, etc, then the design calculations of NGW planet-gear speed reducer and the selection type of belt-driving of transmission assembly are carried out. In addition analysis of economic technology is accomplished. Key words water jet shot peening collet planet-gear speed reducer[1] 目 录 第1章 绪 论 1 1.1研究的目的及意义 1 1.2概述 1 1.2.1 高压水射流喷丸强化技术在国内外发展状况 1 1.2.2高压水射流喷丸强化机理及特点 2 1.2.3高压