薄殼成型技術2.pptVIP

射壓成型的二階段2 Stages of ICM 射壓成型圖解Schematic of ICM Process 射壓成型圖解Schematic of ICM Process 射壓成型的優點Advantage of ICM 降低射壓 Reduce injection pressure 減少合模力 Reduce clamp force 減少殘餘應力和翹曲 Reduce residual stress and warpage 射壓成型的應用Applications of ICM 射出成型特大或薄的產品(大aspect ratio)時須高射壓和大合模力者 Injection molding extremely large or thin parts (with large aspect ratio) when large injection pressure or clamp force is required 產品不容許高殘餘應力者(如CD和鏡片) Parts requiring low residual stress (compact disc and lens) 射壓成型時進一步開模可以加大流路的截面積 Extra opening enlarges the cross-section area of flow passage in ICM. 壓縮有如許多小的局部射出組成，整個流程縮短了。 Compression acts like “many small local injections”, overall flow distance is shortened. 射壓成型須要較少的合模力和射壓 ICM requires less press (clamp) force and injection pressure. 射壓成型的填壓較均勻和有效 ICM packs more uniformly and efficiently. 射壓成型具有較大的製程窗口 ICM possesses larger process window. 斷面對其平面 上一軸x的二次矩(在工程上常稱為慣性矩)是每一單元面積dA乘以該面積到x軸的距離y的平方的積的和。 The second moment of area (often called moment of inertia in common engineering practice) with respect to an axis in the plane of the area, say the x axis, is the sum of products obtained by multiplying each element of area, dA, by the square of its distance, y, from that axis. 結構設計Structural Design Neutral Axis 結構設計Structural Design Rib Design Guideline Conventional Leading-Edge Thinwall 結構設計Structural Design ? 10.8 平板和肋板的比較Comparison between Plain Ribbed Plates 和平板比，若基於相同的慣性矩(剛性)，肋板只需57%的材料，I/A卻增加了1.79倍。肋板的最大厚度減為平板的1/4 ，使得冷卻時間驟降15/16 (94%) 。 Based on the same moment of inertia (stiffness), ribbed plate needs 57% material but boost I/A b