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Plant Model Generation for PLC SimulationHyeong-Tae ParkAbstract:This paper reports an automated procedure for constructing a plant model for PLC simulation. Since PLC programs contain only the control logic without information on the plant model, it is necessary to build the corresponding plant model to perform the simulation. Conventionally, a plant model for PLC simulation has been constructed manually, which requires much effort and indepth knowledge of the simulation. As a remedy for this problem, we propose an automated procedure for generating a plant model from the symbol table of a PLC program. To do so, we propose a naming rule for PLC symbols so that the symbol names include sufficient information on the plant model. By analysing such symbol names, we extract a plant model automatically. The proposed methodology has been implemented and test runs performed.Keywords: agile manufacturing; CAD/CAM; CAPP; simulation1. IntroductionTo survive and prosper in the modern manufacturing era, manufacturers need to continuously improve their products, as well as their production systems. A modern manufacturing line is a highly integrated system composed of automated workstations, such as robots with tool-changing capabilities, a hardware handling system and storage system, and a computer control system that controls the operations of the entire system.Since the implementation of a manufacturing line requires heavy investment, proper verification of a line’s operational status should be performed to ensure that the highly automated manufacturing system will successfully achieve the intended benefits. Simulation technology is considered to be an essential tool in the design and analysis of complex systems that cannot be easily described by analytical or mathematical models . Simulation is useful for calculating utilisation statistics, finding bottlenecks, pointing out scheduling errors, and even for creating manufacturing schedules. Traditionally, various simulation lan
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