渗透检测规程-PT instruction.docVIP

渗透检测工艺规程 Penetration Test Instruction 目录 Contents 1范围 scope 2 引用标准、法规normative references 3检测人员 personnel 4基本程序 basic procedures 5渗透检测剂 reagent for penetration test 6对比试块 reference blocks 7表面准备 surface preparation 8渗透检测方法penetration testing methods 9渗透检测操作penetration testing operation 1范围scope 本规程适用于金属材料制成的成品及其零部件表面开口缺陷的检测方法，主要包括着色渗透检测。 The document is applicable to surface imperfection inspection for metallic finished products and components, mainly hinging upon dying and penetration tests. 2.引用标准、法规Normative References 《焊缝无损检测-熔化焊接头检测》Non-Destructive Tests For Welds- Penetrant Test For Fusion Welded Joints 3检测人员 Personnel 检测人员按 “根据ISO 9712:2005无损检测人员资格鉴定和认证考核规则” 或国家相应检测机构颁发的有效证件持证上岗，并严格执行审核制度。 Personnel involved into penetration test should be those who are in possession of certificates issued by relevant examination body in accordance with ISO 9712:2005 Non- Destructive Test- Qualification Certification of Personnel. 4基本程序 Basic Procedures 渗透检测操作的基本步骤：basic steps include following a预清洗pre-cleaning； b施加渗透液applying penetration solution； c清洗多余的渗透液cleaning superabundant penetration solution； d施加显像剂applying developer； e观察及评定显示迹痕observing and interpreting photograph。 5渗透检测剂 Reagent For Penetration Test 渗透检测剂一般包括渗透剂、乳化剂、清洗剂和显像剂。渗透剂贮存温度为15～ 50℃，避免阳光直照，并放在低温暗处保存。如发现有明显的混浊或沉淀物，变色或难以清 洗，予以报废。湿式显像剂应保持在适当的浓度范围内。检测剂对工件无腐蚀，对人体无毒害作用。对奥氏体钢材料，一定量检测剂蒸发后残渣中的氯、氟元素含量的重 量比不得超过1%。 Generally, reagents for penetration test include penetrants, emulsifiers, detergents and developers. Penetrants should be stored in dark place with temperature ranging from 15 to 50℃ and not directly exposed to sunshines. They shall be discarded in case of any obvious turbidity or precipitate, color changes or difficulties in cleaning. Wet developer should be maintained within suitable concentration range. Inspection reagent shall neither cause corrosion to workpieces nor create danger to personnel. For austenic steel, percentage of chlorine and fluorine ?in residue when testing reagent evaporates