汽车仪表罩模流分析报告.pptVIP

* 原始的产品尺寸及特征(Part dimension wall thickness) 产品主体壁厚3.0mm The thickness is uniform on the main part surface: 3.0mm. * Preprocess and mesh statistics 网格统计 Mesh statistics 产品1出1 One mold with one cavity. 产品网格为双层面 * Material Data General: Recommended Processing: Rheology: 下图为 Hostacom EKC330N C3 C15207材料的属性。 PVT properties: 产品材料信息 * Runner system layout Hot runner system layout One mold with one cavity. 热流道系统进胶示意 A B Outer:?12 Inner:?6 ?4 A B * Mold surface temperature 45℃ Melt temperature 240℃ Fill time 2.5s Pressure Velocity/switchover (%volume) 99% Maximum injection pressure 65.02Mpa Maximum Clamp force 167ton Total projected area 604.55cm^2 Max flow front temperature 243.9℃ Min flow front temperature 211.2℃ Packing time 5s Packing pressure 40Mpa Process Setting参数设置 * Simulation results list Fill time Fill time (contour) Weld Lines Location Air Traps Location Pressure at V/P switchover Pressure at the end of fill Flow Front Temp Shear Rate Pressure at injection location Clamp Force Volumetric shrinkage at ejection Deflection (all deflection cause) Conclusions and suggestions * Fill time Fill time 按住Shift+F5播放动画 Play animation: Shift+F5 产品填充时间为2.894s,填充较平衡。 Fill time is2.894s,and it’s balanced. * Fill time Fill time(contour) 无滞留痕和短射现象 There’s no hesitation mark and short shot phenomenon in filling phase. * Weld Lines Weld Lines Location COMMENT: The areas highlighted in multicolor are the places where weld lines maybe appears. If the meeting angle of weld line is less than 135 degrees, the weld lines maybe seen by man eyes. Weld lines can cause structural problems, and they can also make the part visually unacceptable. However, some weld lines are unavoidable, so you need to look at the processing conditions and the weld line position to decide if the weld lines will be of a high quality. Weld line strength is influenced by the temperature at which the weld line is formed. 表面主要熔接线入红圈所示 * Air Traps Air Traps Location COMMENT: The areas highlighted in