钢丝拉拔过程有限元分析毕业论文.docVIP

湖 南 科 技 大 学 毕 业 设 计（ 论 文 ） 题目 钢丝拉拔过程有限元分析 作者 杨 学院 机电工程学院 专业 金属材料工程 学号 05 指导教师 李 二〇一〇年六月八日 摘 要 冷拔是在外拉力作用下，迫使金属线材料通过模孔，以获得相应形状尺寸制品的塑性加工方法。本文针对实际生产中钢丝冷拔工艺过程中机加工对线材性能的影响与优化展开分析与研究。由于冷拔过程中金属流动规律复杂，是集几何非线性、材料非线性和边界非线性的相互耦合过程。目前对其变化仍然缺乏系统的研究，如拉拔速度快慢、摩擦系数、最佳模锥角等问题，采用二维及三维动态数值模拟可以更好地解决这一问题。本文主要工作为：利用ANSYS10.0软件分别建立了冷拔40Cr钢丝线材的二维和三维有限元模型，并按实际情况进行边界处理和加载，动态模拟了钢丝的拉拔过程，使分析更全面；从钢丝轴向和周向的应力分布规律分析不同压缩率、拉拔速度以及模锥角对线材性能的影响，同时得到了任意时刻的场量分布，克服了许多学者将研究基于实验研究的不足，为更好地解决生产问题提供依据；工艺参数和拔制力的关系以前很少有报道，本文通过钢丝拉拔的数值模拟，得到了摩擦系数、模锥角和拉拔速度影响关系，所得结果可为冷拔工艺优化设计提供依据；制定了钢丝拔制合适的模锥角配合方案，从不同配模钢丝定径带轴向最大拉应力分布、不同配模对拔制力的影响展开了讨论，得到了最佳模锥角配合参数，所得结果可为从事冷拔行业工艺设计提供可靠的依据。 关键词：非线性；有限元单元法；拔制力；配模锥角；数值模拟 ABSTRACT Cold drawing is a plastically processing method that the metal wire is forced to pass through the die hole with the aid of tension force to achieve the desired shape and size. In this thesis, the analysis and research are conducted on the influences of the mechanical processing to the wire’s properties during the steel wire cold drawing process during the practical production. Due to the complicacy of metal flow law in the process of cold drawing, as a reciprocal coupling process which includes nonlinear problems of geometry, material and boundary, there are still many issues which has not been fully researched, such as the velocity of drawing, friction coefficient and optimum die angle etc. However, with numerical simulation of two-dimensional and three-dimensional dynamics those problems may be solved. The main works in this thesis includes: the ANSYS10.0 software has been used to establish the two-dimensional and three-dimensional finite element model of the 40Cr steel wire. The treatment and application of the boundary are conducted under the practical conditions to simulate the drawing process of the steel wire dynamically; According to the distribution law of stress in the axial and circumferential direction of the steel wire, the influences of the different compression ratio, drawing velocity and