塔式起重机论文：基于PLC和 WinCC的塔机智能监控管理系统研究.docVIP

塔式起重机论文：基于PLC和 WinCC的塔机智能监控管理系统研究 【中文摘要】塔式起重机(塔机)是一种重要的物料运输机械,它具有加快施工进度、减轻劳动强度、节省人力、降低工程造价等优点,在现代建筑施工场所中获得了广泛的应用。但是,在为建筑施工带来方便的同时,塔机的安全事故也随之增多,由此引发的人员伤亡和设备损坏时有发生,给人民的生命财产安全造成了巨大的损失。因此,利用现代计算机技术、控制技术提高塔机的工作效率、尽量避免塔机事故的发生具有非常重要的意义。针对这一问题,本文设计了用于在线监测的塔机智能监控管理系统。在分析了现有方案的基础上确定了以PLC和WinCC为基础的塔机监控方案,PLC作为下位机用来接收处理传感器传送的信息,利用WinCC来组态上位机监控界面,用来显示塔机的各个运行参数。本文完成了塔式起重机监控系统的分析与研究、数据采集单元的设计、PLC硬件设计及软件编程、PLC与上位机通讯、上位机监控界面组态等工作。系统中采用旋转编码器、拉力传感器及倾角传感器来采集塔机运行参数,使数据测量更加准确。利用PLC实现塔机电气控制,完成传感器采集信息的处理。PLC处理过的数据通过USB/PPI电缆传送到上位机中,以OPC方式实现PLC与上位机之间的数据交换,包括OPC服务器与PLC通讯及OPC服务器与WinCC通讯两方面。利用WinCC组态软件组态的上位机监控界面实现了塔机的实时运行状态、运行参数显示、进行系统参数设置等功能,对塔机的超重、超力矩、倾角过大进行报警,并且添加了防碰撞自学习功能,有效地避免了塔机碰撞事故的发生。实验表明,该监控系统能够完成塔机运行参数实时显示、系统报警等功能,完成了最初的设计要求,具有一定的实际应用价值。 【英文摘要】As an important material handling machinery, tower crane is widely used in modern construction sites for its advantages of accelerating construction progress, reducing labor intensity, saving manpower, lowering project cost and so on. However, along with bringing convenience to the building construction, tower crane safety accidents increased, which caused the casualties and equipment damage, causing enormous losses-te people抯 lives and property. Therefore, using modern computer technology and control technology to improve work efficiency of the tower crane and to avoid tower crane accidents are of great significance.Due to the above problem, the intelligent monitoring management system of tower crane is designed in the paper. In the base of analyzing the existing programs, tower crane monitoring program based on PLC and WinCC is determined. As lower computer, PLC receives and handles information from sensors, and PC monitoring interface configured by WinCC is used to display the operating parameters of the tower crane.In this paper, analysis and research of the tower crane control system, design of the data acquisition unit, PLC hardware design and software programming, communication between PLC and PC and PC monitoring interface configuratio