701 精密深孔加工扭振装置设计（有cad图）.pdf

下载后可在附件框中得到全套Word文档及CAD格式图纸 精密深孔加工扭振装置 下载后可在附件框中得到全套Word文档及CAD格式图纸 摘 要 振动钻削是振动切削的一个分支,它与普通钻削的区别在于钻孔过程中通 过振动装置使钻头与工件之间产生可控的相对运动。振动方式主要有三种即轴向振, 动(振动方向与钻头轴线方向相同)、扭转振动(振动方向与钻头旋转方向相同)和复合 振动(轴向振动与扭转振动迭加)。其中,轴向振动易于实现,工艺效果良好,在振动钻削 中占主导地位。振动的激励方式主要有超声波振动、机械振动、液压振动和电磁振 动。其中,超声波振动的频率通常在16ｋＨｚ以上,所以也称为高频振动钻削;其它三 种振动方式的频率一般为几百赫兹,故称为低频振动钻削。振动钻削改变了传统钻削 , ( ) , 的切削机理。在振动钻削过程中当主切削刃与工件不分离不分离型振动钻削 时 切削速度、切削方向等参数产生周期性变化;当主切削刃与工件时切时离(分离型振 动钻削)时,切削过程变成脉冲式的断续切削。当振动参数(振动频率和振幅)、进给量、 主轴转速等选择合理时可明显提高钻入定位精度及孔的尺寸精度、圆度和表面质量, , 减小出口毛刺,降低切削力和切削温度,延长钻头寿命。振动钻削良好的工艺效果已引 起国内外研究者的普遍关注。 关键词：振动钻削；电机；带传动；偏心轴；主轴 I 下载后可在附件框中得到全套Word文档及CAD格式图纸 ABSTRACT Vibration drillingis a branch of vibratory cutting, and it is the difference between ordinarydrillingboreholeprocessthroughthevibratingdevicebitwithworkpieceoccurs betweentherelativemotionofcontrollable.Therearethreemainvibrationmode,namely axial vibration (vibration direction and drill axis torsional vibration (same), with bits directionofvibrationrotationdirectionthesame)andcomplexvibration(axialvibration andtorsionalvibrationsuperposition).Amongthem,theaxialvibrationeasytorealizeand goodresults,inprocessofvibrationdrillingdominant.Theincentiveways mainlyhave the vibration ultrasonic vibration, mechanical vibration, hydraulic vibration and electromagneticvibration.Amongthem,theultrasonicvibrationfrequencyusually16kHz above,soinhighfrequencyvibrationdrilling,alsocalled;Theotherthreevibrationmode frequency general for hundreds of Hertz so called the low frequency vibration drilling. Vibration drilling has changed the traditional drilling cutting mechanism. In vibration drilling process, when the main cutting edge with workpiec