生产管理部生产科培训资料PPT制造过程中通常会引致错误的条件.pptVIP

防错的六步法 这些步骤为工厂中实施防错提供了框架 应实施以下步骤 对观察到的缺陷作出被动反应 识别存在在过程中的红旗条件后作出主动反应 防错的六步法 防错的六步法 防错装置的类型 防错：防错装置的类型 导向/基准/阻塞 棒或销 模板 限制开关/微动开关 计数器 多余检出方法 顺序限制 标准化 关键条件指示 自动化 Step 1: Identify and describe the defect. It is helpful to show the defect rate over time. Refer back to page 3.10 of this manual to the worksheet you completed earlier. This provides some of the defect information you need. Team members should also be identified to establish accountability. Step 2: Determine where the defect is made / discovered. This is important information for later steps. Step 3: Detail the current standard procedure. Document each element / step in the operation where the defect occurred. Improvement is based upon this careful identification. Specify that the steps identified here are only those which probably contain the source of the error. Step 4: Identify deviations from standards. All errors and/or deviations from standard procedures point to where improvement is needed. This is a list of devices that can be used to respond to Red Flag conditions and prevent defects and/or errors which cause defects from going to the next operation. An understanding of these is essential for you to complete the charts you have been working on. The last three items listed are related to redesign issues. This may require a redesign of the product assembly or of the machinery in order to achieve your goals The following pages will illustrate some of the items listed on this slide. A limit switch or microswitch is an electrical device or instrument that, with a light contact on its antenna section, can confirm the presence, position, dimension, breakage or degree of use (wear) of a part, tool, or fixture. They are also called proximity switches, photoelectric switches, and touch switches. Example: Two limit switches were mounted on the drill press. Faulty drilling is indicated if limit switch 1 is released before limit switch 2 has been tripped. A buzzer is sounded to alert the