复杂塑件的模具设计及成型过程模拟研究--毕业论文.docx

复杂塑件的模具设计及成型过程模拟研究[摘要]以复杂塑件作为研究对象，运用Pro/E造型软件、AutoCAD平面绘图软件对其进行模具设计。最后结合Moldflow分析软件通过正交试验获得最佳工艺参数组合。利用PRO/E三维造型软件将塑件三维图绘制出来，再导入Moldflow模拟软件中，进行最佳浇口位置分析。参考分析所得出最佳浇口位置设计出浇注系统，再运用Pro/E的EMX模架设计外挂导入模架系统，设计模具的各部分的具体结构，结合Pro/E的工程图模块和AutoCAD软件绘制出模具的装配图、零件图，最后通过Pro/E的装配仿真模块对设计好的模具模拟开模、塑件顶出、合模的一整套模具运动过程，检查模具运动有无干涉现象，以确保所设计的模具在实际生产中的可行性。最后运用Moldflow对塑件进行成型过程模拟，通过正交试验法，获取试验数据，在试验范围内综合评价了多个工艺参数对注射翘曲变形的影响，从而获得最优工艺参数组合。[关键词]：注塑模具设计；装配仿真；模拟分析Complicated plastic parts of mold design and Simulation Research of the injection molding CharacteristicAbstract：With complex molded parts as the research object, the modelling of Pro/E AutoCAD software, on the plane of the drawing software mould design. Based on the analysis of software Moldflow through orthogonal experiment and get the best technical parameters.Using PRO/E 3d modeling software will plastics 3d drawing, reintroduce Moldflow simulation software, for the best gate location analysis. Reference analysis of the best gate location, design gating system of Pro/E EMX formwork design plugin import formwork system and the detailed design, mould parts of the structure, combining the engineering drawings Pro/E AutoCAD software modules and draw the part of the mould assembly, and finally through Pro/E of the assembly simulation module design good mold cavity, simulation, plastic mould set of mould process, examination without interference phenomenon, mould movement to ensure that the design of the mould in practical production.Finally using Moldflow of plastic parts for molding process simulation, through orthogonal test method, test data, the comprehensive evaluation in the test range process parameters on the effect of injection warping deformation, thus obtains the optimal parameters.Key words:Moldflow injection mold design;Assembly simulation;Simulation analysis1　绪论11.1　引言11.2　注塑成型技术概述11.2.1　注塑成型加工原理11.2.2　注塑成型过程的基本要素11.3　注塑成型CAE技术的发展及应用概况21.3.1　注射成型CAE概念21.3.2　注射成型CAE技术发展概况21.3.3　注塑模CAE应用现状31.4　CAD技术与注塑模CAD技术41.4.1 CAD技术的发展历史及其在模具工业中