UPS关键器件通常寿命期和计算公式.docVIP

Longevity of Key Components in Uninterruptible Power SystemsThe rated design life of our UPS products is 20 years. In response to customer inquiries, we have studied the components used in these products to see which should be replaced according to a predetermined schedule. The following paragraphs explain our findings. Magnetics: ?Transformers, Inductors, DC ChokesThe design value of most magnetic components is 40 years of operation. Key factors here are the insulation used in the winding process and the temperature rise while in service. Our magnetics use Class H insulation rated at 220°C, and are never operated at higher than 150°C. Some commutation inductors (used in SCR-based UPS modules) may exhibit deterioration after ten to fifteen years of service due to load variations and the constant cycling of the current through the inductor. Before it fails, the inductor starts to vibrate and becomes very noisy. This condition will be obvious during preventive maintenance, and the Customer Engineer can schedule a return visit to replace the inductor. Experience has shown that with proper preventive maintenance, no definitive replacement interval is needed to preclude inadvertent UPS shutdown. Power SemiconductorsPower semiconductors do not have a rated end of life in the normal mode of operation of the UPS. SCR or IGBT failures are generally secondary symptoms of other problems. During the annual preventive maintenance cycle, semiconductor devices should be visually inspected for corrosion and for damage to the hermetic seal. If corrosion or seal damage is found, the device should be replaced. In addition, gate leads should be inspected and mounting torque of the semiconductor hardware checked. We do not recommend changing the power semiconductors in a large UPS at regular intervals. Electrolytic DC CapacitorsThe expected life of electrolytic capacitors can be calculated as a function of manufacturer’s rating and the expected operating temperature of the