舵制作工艺(中英文对照).docxVIP

64000DWT舵叶制作工艺一、舵叶装配（The assemble of rudder）1、胎架制作(Fabrication of rudder)舵叶采用以侧板为胎架进行卧造，按图纸及样板尺寸制作胎架，并安装模板。胎架支柱必须与预埋件进行钢性连接，胎架必须标明FR0号肋位对合线和船体中心线，分段脱胎前必须将各种对合线移至舵叶上并清晰地打上洋冲。Use the side plate of rudder as jig, the jig should be assembled as the drawings and example. Pillars of the jig must be connected to embedded part directly, meanwhile the template should be assembled. Also the mark of FR0CL of the ship and the joining line of hull assembly should be signed clearly before the rudder leave the jig. 2、侧板上胎(side construction on the jig)将上胎板按图纸要求吊装至已交验合格的胎架上进行定位，上胎板与胎架模板需施牢固的定位焊，以防止舵叶变形。Hoisting and location the plate attached to the jig that has been accepted as the drawings, tack welding is needed between jig and side plate in case it out of shape.3、舵叶划线(Marking the rudder)舵叶上胎板的划线，必须以胎架基线为依据。The mark on the rudder must on the basis of base line of the jig.4、内部构件的预装配(the assemble of the inner construction )因舵叶的顶面大而底面小，所以水平隔板的腹板与面板的交角不相垂直，同样垂直隔板的面板和腹板的交角也不相垂直，为了保证水平隔板和垂直隔板的面板连接光顺，不出现局部的凸起或凹陷，故在进行T型隔板装焊时，需进行预拼装，待水平和垂直隔板的面板调整光顺后，装其拆分开来，将面板和腹板进行临时加强后焊接。For the top and the bottom plate of the rudder are not in the same size, the angle of the face and the web of the horizontal partition plate is not vertical. And the vertical plate has the same problem. To ensure the fair of the face of horizontal and vertical plate and no local bump and depression happened, before the assemble and welding of the T partition plate, preliminary assembles are needed. After the fairing of the face of horizontal and vertical partition plate, split it and do some temporary strengthen between face and web plate, then welding. 5、舵叶装配(the assemble of rudder)将进行过预拼装的水平隔板和垂直隔板进行定位。Location the horizontal and vertical partition plate which have been temporary strengthened.二、舵叶焊接(the welding of rudder)舵叶内部构架装配完工后，即可进行内部构件的的焊接，焊接时，先焊水平隔板与垂直隔的面板对接缝及腹板角接缝，后焊隔板与侧板之间的角接缝。焊接时注意采用双数焊工从中间向四周发散状对称焊接。The inner structure can be welded after the assembly of it. When welding, the butt welding and fillet weldi