铸钢辊轧表面等离子喷涂NiCr-Cr3C2涂层的研究.doc

江苏科技大学 本 科 毕 业 设 计（论文） 学 院 工程学院 专 业 材料成型及控制工程 学生姓名 张 亚 飞 班级学号 0745561239 指导教师 二零一一年六月 江苏科技大学毕业论文 铸钢辊轧表面等离子喷涂NiCr-Cr3C2涂层的研究 Investigation of Plasma Sprayed NiCr-Cr3C2 Coating on the surface of the cast steel roller 摘要 轧辊是冶金业的重要部件，是实现金属轧制的直接工具，它的质量直接关系到冶金企业的生产成本、质量和效率。轧辊的失效方式主要有辊身断裂，辊颈断裂、辊面麻点、剥落及磨损等，其中辊面磨损是最主要的失效方式。轧辊的修复方式主要有堆焊、表面激光强化、热喷涂等工艺。离子喷涂技术是热喷涂中应用最为广泛一种，本文主要研究等离子喷涂工艺应用于修复轧辊表面磨损等缺陷。本课题利用等离子喷涂工艺，通过对不同工艺参数的控制，利用正交分析法，确定最主要的影响参数及最优参数。利用EDS和XRD分析测试手段，研究了断口形貌和涂层的组织结构。本实验采用NiCr-Cr3C2 作为喷涂粉末，NiCr-Cr3C2具有很高的耐磨、耐蚀、耐高温和抗氧化性，将其喷涂到基体材料表面将会大大提高基体表面的性能，对于提高轧辊的使用寿命具有重要意义。 关键词 轧辊; 等离子喷涂; NiCr-Cr3C2涂层; 正交分析 Abstract Roller is an important component of metallurgical industry. It is a direct tool for metal rolling. So its quality is directly related to metallurgical production costs, quality and efficiency. The main failure modes of roller are the roller barrel fracture, roller neck fracture, the roller surface pitting, spalling and wear. Roller surface wear is the most important failure mode. The main methods of roller are welding repair, surface enhanced laser, thermal spraying process. The thermal plasma spraying technique is the most widely used in the thermal spraying process. This study is applied to repair the roller surface wear and other defects by plasma spraying process. This subject make the most important parameters and the optimal parameters, through the control of different process parameters and orthogonal analysis by plasma spraying process. And also microstructure and fracture of the plasma sprayed coating were investigated by means of EDS and XRD. NiCr-Cr3C2 is used as the spray powder in this experience.NiCr-Cr3C2 with high wear-resisting, Corrosion, high temperature oxidation resistance, sprayed to the substrate surface will greatly improve the performance of th