基于数值模拟评价刮板锻造工艺的研究.PDFVIP

上半月出版 Casting Forging Welding 金属铸锻焊技术 基于数值模拟评价刮板锻造工艺的研究 潘俊杰 张辉 李军超 耿佩 渊重庆大学 材料科学与工程学院袁重庆400044 冤 摘 要院 以运输机刮板锻造工艺为研究对象袁通过数值模拟研究了变形尧热传导尧变形生热尧摩擦生热和磨损等因 素对体积成形的影响袁建立了成形过程中多因素动态耦合仿真模型遥 应用Archard 模型分析了模具在复杂多因素耦合 情况下的磨损袁预测了单次磨损的深度分布袁为间接预测模具寿命提供了依据遥分析了锻造成形后的模具及锻件温度场 分布尧成形载荷等袁为评价刮板热塑性成形工艺提供了理论依据遥 关键词院刮板; 锻造工艺; 数值模拟 中图分类号院TG319 文献标识码院 A 文章编号院 Research on Forging Process of Scraper Based on Numerical Simulation PAN Junji e, ZHANG Hui 袁LI Junchao, GENG Pei (School of Material Science and Technology ,Chongqing 400044,China) Abstract 院 The forging process of scraper was studied in enterprise. In view of formation, heat transfer, heating generation, a coupled process was modeled with the numerical simulation. The diversified coupling factors affecting bulk forming were analyzed, and a simulation model of bulk forming based on multi-factor dynamic-coupling was set up . Based on Archard wear model, the single-step wear depth in multifactor coupling condition was evaluated, which can help evaluate the die life. The temperature field of dies and billet under thermal-force coupling were predicted. The simulation results can contribute to the scraper of hot forming processes. Key words 院scraper; forging process; numerical simulation 近年来袁矿用刮板输送机向着重型尧大规格方向 形规律袁 为寻求最佳的刮板成型工艺方案提供理论 发展遥 作为其关键配件之一袁输送机刮板的力学性 指导遥 能和产品质量直接影响着煤炭生产的安全和效益遥 1 锻件成形方案及有限元模型建立 铸造刮板由于力学性能差尧 易断裂和磨损快被逐步 淘汰袁锻造刮板由于力学性能好尧