深孔法技术在铝合金构件应力场测试中的应用-中国有色金属学报.PDFVIP

第 25 卷第 11 期 中国有色金属学报 2015 年 11 月 Volume 25 Number 11 The Chinese Journal of Nonferrous Metals November 2015 文章编号：1004-0609(2015)-11-3107-06 深孔法技术在铝合金构件应力场测试中的应用 廖 凯，刘义鹏，常星宇，赵 青 ( 中南林业科技大学 机电工程学院，长沙 410004) 摘 要：应力分布状况对于大型构件结构完整性评估非常重要，但很多应力测试方法难于对复杂构件进行深度应 力测量，而深孔法(DHD)则可以有效地解决这一难题。研究深孔法测试技术原理，并运用有限元方法模拟深孔法 测试过程，在对计算应力与仿真应力分布进行对比后，提出一种深孔法的改进算法。改进后的模型计算结果表明： 深孔法计算获得的应力分布与实际结果吻合较好，平均误差小于 20 MPa ，同时，模型较好地解决这一测试方法 对构件表面应力描述的局限性，完善构件深度应力场的测试技术。 关键词：深孔法；力学模型；应力测试；铝合金 中图分类号：TG146.2 文献标志码：A Application of deep hole drilling technique on stress measurement of aluminum alloy component LIAO Kai, LIU Yi-peng, CHANG Xing-yu, ZHAO Qing (School of Mechanical and Electronic Engineering, Central South University of Forestry and Technology, Changsha 410004, China) Abstract: The accurate determination of residual stress is essential to be taken into account in structural integrity assessment. For thick and complicated components, many non-destructive stress measurement techniques can not be used since they are unable to measure the stress along the depth within the component. The deep hole drilling (DHD) technique is a effective method to determine the stress within complicated engineering components. The mechanism of DHD and simulation experiment process were described, in which a improved calculating method was proposed by analyzing the original calculation model and compared simulation result with calculation data. The results of stress