分流组合模挤压过程数值模拟及模具应力分析.PDFVIP

17 2006 10 吴向红　赵国群　孙　胜　马新武 山东大学, 济南, 250061 :采用有限体积数值模拟方法研究分流组合模中焊合室的深度对铝型材挤压过程的 影响, 分别采用21mm 、26m m 和 31m m 三种焊合室深度对挤压过程进行了模拟, 得到了应力、 应变、挤压力等各种物理场量的变化规律, 并采用有限元法对模具受力及变形情况进行了 析。研究结果表明, 焊合室深度对载荷影响不大, 但焊合室深度为 26mm 时质点流速最均匀。 模具变形分析结果表明, 随着焊合室深度增加, 模芯变形程度增大, 对应力分布来说, 存在一个 最佳的焊合室深度。从型材产品质量和模芯变形量综合考虑, 应合理设计焊合室深度。 :;;; :TG379 　　　:1004—132X(2006 )S2 —0106—04 Porthole Die Extrusion Process Numerical Simulation and Die Stress Analysis n Wu Xianghong 　Zhao Guoqun 　Sun Sheng 　M a Xinw u c Shandong U niversity, Jinan, 250061 . Abstract:The e ect o fw elding chamber height on porthole die extrusion process o faluminum profile w as analyzed by num erical sim ulation method. The extrusion processes for three di erent g welding chamber heights o f21mm, 26m m and 31mm w ere sim ulated by finite volume method. The r changes and distributions o fthe physical variables, such as stress, strain and extrusion load, w ere 库 o gained. The die stress distribution and deform ation w ere analyzed by finite element method. Welding 例 chamber height has less influence on extrusion load. M aterial par ticle velocity is the most uniform . w hen the w elding cham ber height is 26mm. Die stress analysis results show that the deformation o 案 o the die core increases w ith w elding chamber h