基于动态切削力系数的插铣加工过程稳定性研究.pdf

第 53 卷第 17 期 机 械 工 程 学 报 Vol.53 No.17 2 0 1 7 年 9 月 JOURNAL OF MECHANICAL ENGINEERING Sep. 2 0 1 7 DOI ：10.3901/JME.2017.17.193 基于动态切削力系数的插铣加工过程稳定性研究* 岳彩旭 高海宁 刘献礼 (哈尔滨理工大学机械动力工程学院 哈尔滨 150080) 摘要：插铣过程中切削力系数随切削参数的改变而变化，但在切削力仿真和稳定性边界绘制过程中总假定切削力系数是不变 的，这样使得预测结果误差较大。针对上述问题，以冲击式水轮机水斗材料 0Cr13 不锈钢插铣过程为研究对象，结合修正的 插铣力模型，采用正交试验法、平均铣削力法及偏最小二乘法得到随切削参数变化的动态切削力系数模型。对模型系数标准 化分析得到影响切削力系数 K 、K 和 K 大小的最主要因素分别为进给量、径向切宽和进给量。基于动态切削力系数对插 t r a 铣加工过程切削力及稳定性进行了研究，使用恒定切削力系数、动态切削力系数分别得到切削力仿真与稳定性边界，验证试 验结果表明动态切削力系数的仿真精度更高，结果为冲击式水轮机水斗插铣加工工艺优化和刀具设计提供理论支持。 关键词：动态切削力系数；插铣加工；铣削力；稳定性；冲击式水轮机 中图分类号：TG506 Research on the Stability of the Machining Process Based on the Dynamic Cutting Force Coefficient YUE Caixu GAO Haining LIU Xianli (School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080) Abstract ：The cutting force coefficient changes with the cutting parameters during cutting process. If the cutting force coefficient is assumed to be constant during the cutting force simulation and the stability boundary drawing process, which makes the prediction error larger. In view of the above-mentioned problems, 0Cr13 stainless steel which is the processing material of the impact bucket, is taken as the research object. On the basis of the milling force model, the dynamic cutting force coefficient model with the cutting parameters is obtained by orthogonal test, average milling force method and partial least squares method. The main factors that affect the cutting force coefficient Kt , Kr and K a are the feed rate, the radial width and the feed rate. Based on the dynamic cutting force coefficient, the cutting force and stability of the milling