皮拉德的窑用燃烧器.ppt

FLAME SHAPE ADJUSTMENT How to modify flame shape, depending on the fuels? Pulverized fuel : Air axial / radial Speed at burner tip Gas axial / radial air Importance of gaz pressure Fuel oil MY system Burner position CRITERIA OF GOOD PERFORMANCE OF A CEMENT PLANT Critères de bouchage AIR repartition Axial air ( 6-7% combustion air) = Impulsion of the flame, axial make a strong and short flame Make a thin flame Radial air (2-3% combustion air, 20°) = Mix fuel and air Make a larger flame Central Give oxygen in the middle of the flame (for ASF…) Stabilize the flame FLAME SHAPING WITH AIR FLOW VARIATION Flame shape depending about burner settings USUAL DESIGN FIGURES IMPULSION AND SWIRL CALCULATION IMPULSION AND SWIRL CALCULATION EFFECT OF PROCESS PARAMETERS OLD design TIP / NEW design TIP UPGRADING ROTAFLAM? BURNER TIPS OLD DESIGN / NEW DESIGN OLD DESIGN NEW DESIGN FEEDBACK FROM VARIOUS SITE : H?ver, the birth of the ROTAFLAM Version 2 Hover : Effect of PA pressure : "suction" of secondary air by PA at 200 and 350 mbar (without combustion) Upgrade the Fluff injection by new blowing device Hover : Current TIP Design Hover : Slot design applied to Hover Hover : COMPARISION OF AXIAL PATH LINES Standard Hover design Hover : Axial flow adjusting & secondary air suction Oxygen (%); Secondary air temperature (°C); Burner Insertion in the kiln (m); Radial Air Ratio; Volumic Thermal Load (MW/m3); Primary Air amount (% of total Combustion Air @ 10% Excess Air); Specific heat exchange (kg/s/MW); Coal concentration (kg/kg); The recent tests allowed to particularly point out : Burner insertion effect Coal concentration ' in axis' The cumulative effect of these various parameters NOx : SITES DATA Standard Conditions: Oxygen (%) 2.50 Secondary air temperature (°C) 900 Burner Insertion in the kiln (m) 0.8 Radial Air Ratio 25% Volumic Thermal Load (MW/m3) 0.3 Primary Air (%) 9 Specific heat exchange (kg/s/MW) 0.65 Coal concentration (kg/kg) 2.32