数值模拟技术在板料多次拉深成形中的应用.PDFVIP

上半月出版 Casting Forging Welding 金属铸锻焊技术 数值模拟技术在板料多次拉深成形中的应用 汪建敏 钱春苗 崔会杰 渊江苏大学材料科学与工程学院袁江苏镇江212013冤 摘 要院板料拉深成形过程是包含材料非线性尧几何非线性尧接触非线性的多重非线性问题袁拉深成形的机理非常 复杂,依靠传统的反复试模袁凭借经验寻求最佳成形参数的方法,不仅产品质量得不到保证,还会大大延长产品开发周期, 增加开发成本遥 针对此问题袁采用有限元分析软件Dynaform 对世界知名品牌HOFMANN 某型拆胎机所用气缸壳体拉 深成形工序进行了数值模拟袁通过模拟分析袁将原需要3 次拉深成形工序改为2 次拉深成形工序袁并进行了实验验证袁 有效地降低了制造成本袁提高了生产效率遥 关键词院数值模拟曰板料曰多次拉深曰Dynaform 软件 中图分类号院TG386 文献标识码院A 文章编号院 Application of Numerical Simulation in Processes of Sheet Metal Multi-Stage Deep Drawing WANG Jianmin, QIAN Chun-miao, CUI Huijie (School of Material Science and Engineering 袁Jiangsu University 袁Zhenji ang 212013 袁China) Abstract 院 Sheet metal deep drawing process is of multiple nonlinearity problem, including material nonlinearity, geometric nonlinearity and contact nonlinearity. Forming mechanism of deep drawing is very complicated. Only depending on experiences by conventional approach of trying again and again to seek for the best forming parameter and mould structure, the product quality can not be guaranteed, on the other hand, the schedule will be delayed and the cost will be increased. Based on finite element simulation Dynaform software, this article investigated the forming process of tire changer cylinder shell of a well-known brand-Hofmann. With simulation analysis, 3-stage drawing processes to canbe change into 2-stage drawing processes and positive experimental result was obtained. As a result, it can reduce cost and improve production efficiency.