参数设置对T型激光焊接头C扫描图像质量的影响研究.pdfVIP

参数设置对T 型激光焊接头C 扫描图像质量的影响 1，2 1 郭立伟 刚铁 （1. 现代焊接生产技术国家重点实验室，黑龙江 哈尔滨 150006； 2.哈尔滨理工大学 机械动力工程学院， 黑龙江 哈尔滨 150080） [摘要] 激光焊接是连接钛合金的一种重要手段。由于焊缝中气孔形成倾向较大，需要进行严格的无损检测。 本文分析了超声自动检测过程中影响超声波检测C 扫描图像成像质量的因素，如探头的种类、水程、扫查 灵敏度、闸门。通过对设计、加工的模拟试件进行超声水浸检测，优化参数设置，获得焊缝中的模拟缺陷 图像。实验结果表明，应用此检测方案于T 型钛合金激光焊缝，可以发现工件表面以下 1.0-2.5mm 深处、 直径大于0.3mm 的缺陷，扫查分辨率可达到0.1mm 。 [关键词] 水浸超声检测；激光焊；T 型钛合金接头 [中图分类号] The Effects of Parameter on C-Scan Image of T-Shape Laser Welding Joint 1’2 GUO Li-wei (1. National Key Lab of Welding Production Technology, HIT University, Harbin, 150006,China; 2. Mechanical Power Engineering College, Harbin Univ. Sci. Tech., Harbin 150080, China) [Abstract] Laser welding is an important technology to join titanic alloy. The joint needs to be nondestructive tested because the probability of pores produced in the laser welds is big. In this paper the factors affecting C-scan image is analyzed during the automatic ultrasonic inspection, such as the probe, the water path, dB, and the gate. The image of simulated pores in the welds was gained through testing the simulated sample and optimizing the parameter. The experiments results show that the defect, which was below the surface 1.0-2.5mm depth and the diameter of which was bigger than 0.3mm, could be found, when this testing process was used to detect the T-shape Ti alloy laser-welding joint. The resolution of scanning can reach 0.1mm. [Keywords] Immersed ultrasonic testing, laser-welding, T-shape Ti alloy joint 1 引言 近年来，激光焊接工艺因焊点强度高，热影响区小，对焊点周围材料及内部封装电路无热破坏作用， 同时焊缝是由被焊的两金属表面相互渗透结合而成，容易保持原材料的纯度，所以，这种连接方法已广泛 地应用于机械、电子、化工、航空航天、仪器仪表、医疗等有特殊要求的元、器件的点焊、叠焊、密封焊， 以及对不锈钢、钽、钛