拜耳法低温管道化溶出工艺技术改造研究--毕业论文..doc

拜耳法低温管道化溶出工艺技术改造研究 摘 要 近年来氧化铝生产技术不断进步，在我国拜耳法和烧结法工艺并举。溶出工序是拜耳法生产的关键工序，其生产能力的大小和指标的好坏直接影响到产量规模、生产成本和产品质量。本文结合工程实践论述了中国铝业公司山东分公司拜耳法低温管道化溶出工艺技术改造的关键问题。 管道化溶出技术改造的重点是管道化预热器、保温罐、自蒸发器及乏汽闪蒸罐的提产及节能改造，配套设施矿浆槽、进料泵、稀释槽、稀释泵及自动化控制相应改造。 本研究在热平衡计算和分析考察实际运行情况的基础上确定了管道化溶出器的改造内容得到了改造后管道化溶出器的设备配置及相关技术数据。 技术改造采用增加三套管预热器长度增加换热面积，提高管道化产能。改造后，保温罐系统，保温脱硅时间延长，溶出液A/S得到提高，有利于稳定产品质量自蒸发器系统，自蒸发面积大大提高，有利于乏汽的充分利用乏汽闪蒸罐，冷凝水进行三次闪蒸，蒸汽热能得到更加充分的利用，与自蒸发器配合使用后，冷凝水余热得到充分利用，蒸汽消耗大幅降低，提高了经济效益。 同时通过对三套管预热器溶出自动控制系统的技术改进和应用，整个系统的自动化控制水平大大提高，作业环境得到改善，对于稳定生产和优化指标大有益处。 经工程实践，改造后的管道化溶出器在低温拜耳法生产上应用效果良好，为中铝山东分公司今后的扩产改造打下了坚实的基础，为降低低温拜耳法氧化铝生产成本具有重意义。 关键词：拜耳法；氧化铝；管道化溶出器alumina production technology in recent years, Bayer technology and sintering technology are paid equal attention in process in Chinese industry. Stripping is the key production procedure in Bayer process,the production capacity and index good or bad have directly influence on production scale, production cost and quality. Combining with engineering practice,the key issues in technical renovation on stripping procedure of channelization with low temperature in Bayer process of Shandong Branch of China Aluminium Corporation are discussed. The reform of tube digestion process is focused on the production increasing and energy saving reformation of preheater, insulation cans, self evaporator and flash drums. Meanwhile, the supporting facilities such as slurry tank, feed pump, dilute trough, dilute pump and their automatic control systems are also accordingly reformed. Based on the thermal equilibrium calculation and industrial operation, the reformations on tube digestor are made, and the configuration and related technological data of the digestors are obtained. In order to improve the production outputs of the company, the reforms were made by prolonging the piping length and increasing heat tranfering areas to raise production capacity. After the technological reformations, as to the insulation system, the insulation time inceases and the A/S ratios in di