含缺陷钢丝多道次拉拔过程分析及其参数优化研究.pdfVIP

1 含缺陷钢丝多道次拉拔过程分析及其参数优化 1 1 2 2 王珺 李兆霞 方峰 蒋建清 1 （ 东南大学土木工程学院工程力学系，南京，210096） 2 东南大学材料学院，南京，210096） （ 摘要：利用有限元方法和断裂力学理论模拟含缺陷的热轧盘条经过多道次拉丝成型的过程， 建立了钢丝经过模具发生拉拔变形的分析模型，详细分析了含缺陷钢丝在单道次条件下道次 压缩率参数随 J 积分的变化规律；以 J 积分参量为含裂纹钢丝拉拔过程中裂纹扩展判据，得 出了在特定的模具顶角下与不同道次压缩率参数取值范围相匹配的最佳道次压缩率；重点比 较了压缩量相等时多道次和单道次拉拔效果。研究结果表明，当生产企业给定的道次压缩率 参数范围为小于 15%、介于 15%～22%之间以及大于 22% 时，最匹配的最佳道次压缩率分 别为 9%、16%和 30%；发现在现有工况下，压缩量一定时多道次拉拔比单道次拉拔的效果 好，故应尽量避免道次压缩率过大的情况。研究成果对于钢丝拉拔过程的工艺参数优化具有 一定的指导意义和参考价值。 关键词：钢丝；缺陷；J 积分；道次压缩率 Modeling of Multi-drawing of Wire with Flaws and Optimizing of the Technique Parameters J. Wang 1 Z.X. Li 1 F. Fang 2 J.Q. Jiang 2 1 ( Department of Engineering Mechanics, Southeast University, Nanjing, 210096) ( 2 School of Materials Science and Engineering,Southeast University, Nanjing, 210096) Abstract: Numerical model of the wire with defect on the process of multi-drawing was developed on the basic of finite element method and fracture mechanics. It was pointed out that the J-integral value could be the criterion of crack growth and the effects of drawing reduction on the wire drawing were analyzed. It could be concluded by the principle of minimum J-integral value that how to choose the best parameter for multi-drawing process about the wire drawing reduction; the effects of multi-drawing and single-drawing in condition of the same compression was compared .The results showed that: when the ratio of wire drawing reduction proposed by the producer was less than 15% 、between 15% and 22% and more than 22%, the bes