多级离心泵内部流场优化与分析.docVIP

多级离心泵内部流场优化与分析 Optimization and analysis of internal flow field in multistage centrifugal pumps SHI Hai-yong,?FANG Xiaoyan,DONG Jiaxu，PENG Yanping School of Mechanical Engineering, Dalian Polytechnic University, Dalian 116034, China Abstract：In this paper, The FLUENT software is used to simulate the fluid flow in the outlet section of centrifugal pump of multistage type. In the Gambit, the model is meshed and the boundary conditions are set up. The velocity and pressure distribution of the flow field in the exit section are obtained by importing Fluent. Combined with the simulation data, the flow characteristics in the flow field were analyzed, and the velocity and pressure distribution in the flow field were relatively uneven. At the same time, the vortex phenomenon occurs in the local region of the medium flow, which increases the vibration noise and reduces the efficiency of the pump. For this reason, the model of the runner is modified and the simulation is carried out again. The modified model has better flow characteristics and no eddy current region exists.?After simulation, the shape and size of the volute in the impeller and outlet section are determined, which provides a theoretical basis for determining the overall size of the multistage centrifugal pump. Key words：Multistage centrifugal pump；CFD；optimization 引言 多级离心泵工作时内部流场流动复杂，流道内的流动特性难以通过试验得到。基于计算流体动力学理论，运用 Fluent 软件对离心泵内部流场仿真计算，可以分析多级离心泵内部流场的流动特性。本文多级离心泵的首级叶轮与次级叶轮放置于中段中，中段为对结构对称的圆筒形状，其内部流动特性较为规则且对多级离心泵的工作性能影响较小，而出口段的流动特性对多级离心泵的影响很大，对多级离心泵出口段内部流场进行仿真模拟，可以大体上反映出整个多级泵的内部流动特性。通过 Gambit 软件对多级离心泵出口段模型进行网格划分并对其边界条件进行设定，而后导入 Fluent 中计算。根据仿真得到的数据，结合离心泵的相关理论计算，对多级离心泵设计改进行局部改进，使泵具有良好的流动特性。仿真后确定了叶轮与出口段蜗室的形状尺寸，为最终确定多级离心泵的结构尺寸体统了依据。 1　出口段重要参数的计算 运用 Fluent 模拟仿真离心泵内部流场时，需要将内部流道及叶轮作为计算域求解。本文分析的多级离心泵由三个叶轮串联工作，该泵串联的三个叶轮直径相同，只是在背叶片的尺寸上有所不同，介质在经过首级叶轮、次级叶轮、末级叶轮时提高的扬程基本相同。该多级离心泵的扬程 H=170m，流量 Q=110m3 /h，介质为水。泵的参数计算公式如下：? ???????????(1) H--扬程 P1--入口压强 P2--出口压强 V1--入口速度 V2--出口速度 Z1--入口相对地面高度 Z2--出口相对地面高度 ?????????????????????Q