扫描焊接Scanner_Welding.ppt

13.04.2007 – TLS255sr * TRUMPF TruDisk Laser Series 2000-8000 Watts at work piece, controlled over entire lifetime of diodes Constant beam quality of 8 mm*mrad Laser light cable with 200 μm core diameter 13.04.2007 – TLS255sr * TruDisk Laser Products 碟片激光器 Power [kW] BPP [mm*mrad] Fiber ? [μm] optionally upgradeable TruDisk 1000 1 2 50 - TruDisk 2002 2 8 200 + TruDisk 2602 2,6 8 200 + TruDisk 3302 3,3 8 200 + TruDisk 4002 4 8 200 - TruDisk 5302 5,3 8 200 + TruDisk 6602 6,6 8 200 + TruDisk 8002 8 8 200 - TruDisk 10002 10 8 200 + TruDisk 12002TruDisk 12003 12 812 200 300 - TruDisk 16002TruDisk 16003 16 812 200 300 - 13.04.2007 – TLS255sr * Laser Outputs of TRUMPF Disk Lasers Integrated beam switches for up to 6 outputs Hot-plug play Standardized connectors for laser light cables (LLK-D) Quick connectors, no realignment 13.04.2007 – TLS255sr * 焊接曲线图 TruDisk x002 (4kW, 6kW, 8kW) Material: Mild steel Optics: PFO 33 / PFO 3D (450) 13.04.2007 – TLS255sr * PFO’s in a TRUMPF LASERNETWORK激光网络 Principle of Time-Sharing 13.04.2007 – TLS255sr * PFO’s in a TRUMPF LASERNETWORK Backup- und Redundancy concepts Video视频 13.04.2007 – TLS255sr * Applications 应用举例 13.04.2007 – TLS255sr * 扫描焊接应用于大规模生产 Daimler C- Class Daimler E- Class Audi A4 / Q5 German English German English 13.04.2007 – TLS255sr * 白车身焊接 Picture: 戴姆勒 13.04.2007 – TLS255sr * Series Production at DaimlerChrysler Pictures: DaimlerChrysler Scanner welding in Body in White 13.04.2007 – TLS255sr * Welding of Car Doors at Audi 扫描焊接Audi车门 Series production of doors at Audi Scanner welding ?on-the-fly“ Video视频 13.04.2007 – TLS255sr * Spot Resistance Welding: vs. + shift mark (mechanical) 4 robots, 5 weld guns Welding time: 34.7 sec Laser Scanner Welding: 34 + shift mark (laser) 1 robot, 1 scanner optics Welding time: 13 sec Source: Volkswagen AG Rear Panel: Comparison to Spot Welding 13.04.2007 – TLS255sr * Volkswagen