进气格栅模流分析报告PPT.pptVIP

1 原始的产品尺寸及特征(Part dimension wall thickness) 产品主体壁厚2.5mm The thickness is uniform on the main part surface: 2.5mm. 2 网格统计 Mesh statistics 产品1出1 One mold with one cavity. 产品网格为3D网格 Preprocess and mesh statistics 3 Material Data General: Recommended Processing: Rheology: 下图为TYC258P(CRIMS)材料的属性。 PVT properties: 产品材料信息 4 Runner system layout Hot runner system layout One mold with one cavity. 热流道系统进胶示意 A B C D E Ø18 Ø18 Outer:Ø18 Inner:Ø6 13×9×8 16×9×6 A C B E D 5 A C B D A B C D 始端：13×5 末端：7×1.1 始端：13×5 末端：5×1.1 始端：13×5 末端：8×1.1 始端：13×5 末端：10×1.3 8 Process Setting参数设置 Mold surface temperature 45℃ Melt temperature 240℃ Fill time 3s Pressure Velocity/switchover (%volume) 98% Total projected area 1670.36cm^2 Packing time 18s Packing pressure 80%filling pressure 9 Simulation results list Fill time (contour) Weld Lines Location Air Traps Location Pressure at V/P switchover Pressure at the end of fill Flow Front Temp Shear Rate Pressure at injection location Clamp Force Volumetric shrinkage at ejection Circuit temperature Circuit heat removal efficiency Temperature part at the end of cooling Deflection (all deflection cause) Conclusions and suggestions 10 Fill time Fill time 按住shift+F5播放动画 产品填充时间为3.581s,填充平衡。 11 Fill time Fill time(contour) 产品填充时间为3.581s 12 Weld Lines Weld Lines Location 13 Air Traps Air Traps Location front reverse 14 Pressure at V/P switchover The V/P switchover time is at 3.415s, when the part volume is filled at 98% The V/P pressure is 41.08MPa. It is suitable for molding. Pressure distribution 15 Pressure at the end of fill Pressure at the end of fill COMMENT: The difference between max. and min. value in the press distribution on the part is about 32.86Mpa. 16 Flow Front Temp Flow Front Temp picture 表面流动前沿温度相差在30℃内,产品质量一般 17 Shear Rate Shear Rate COMMENT: The shear rate is uniform on the part, It doesn’t exceed max value on the gate location. the limit value is 100000 1/s. 剪切速率在材料允许范围内。 按Shift+F5可播放动画 18 System Pressure System Injec