焊装工艺参数输入要求.docVIP

产品设计焊装工艺要求 Design-Welding Process Requirements for Project Products 2．Welding and Installing 2.1点焊搭接边满足下表要求 2.1 Overlapping edge of spotwelding meets the following requirements 注：目前在焊装车间应用的焊钳电极直径为下面两种规格：Φ13，Φ16，对于板材厚度小于1.4mm板材焊接选取Φ13电极，对于板材厚度大于1.4mm板材焊接选取Φ16电极进行焊接（主要根据焊核直径、焊钳强度等确定）。 Note：Now there are two specifications about the electrode’s diameter : Φ13，Φ16. For the thickness of panel; less than 1.4mm:we choose Φ13 electrode, For the thickness of panel greater than 1.4mm:we choose Φ16 electrode(It is according to the welding strength and the diameterof welding nuggets. 表一 前提 Premise 立边高度 vertical height 搭接边宽度 width of overlapping edge H L 电极直径 Diameter of the electrode E=Φ13 H3mm L≥11mm H3mm L≥14mm 电极直径 Diameter of the electrode E=Φ16 H3mm L≥13mm H3mm L≥16mm 2.2焊点间距要求 2.2 Requirements of the spot pitch 板厚与焊点间距、搭接边尺寸关系表 Relation table between thickness, spot pitch and the size of overlapping edge 表二 板厚 Thickness （mm） Minimum spot pitch 最小搭接边尺 Minimum size of overlapping edge 大于 greater than 到 to （mm） L（mm） 　 0.4 8 10 0.4 0.5 9 11 0.5 0.6 10 11 0.6 0.8 12 11 0.8 1 18 12 1 1.2 20 14 1.2 1.4 23 15 1.4 1.6 27 16 1.6 1.8 31 17 1.8 2 35 18 2 2.3 40 20 2.3 2.6 43 21 2.6 2.8 45 21 2.8 3 48 22 3 3.2 50 22 ? 1 白车身零件厚度通常在表2 板厚与焊点间距、搭接边尺寸关系表中黑色的框内变化。 Note 1. The thickness for body-in-white parts usually change in the black box in Relation table between thickness, spot pitch and the size of overlapping edge. 注? 2 当板厚不等或为多层板点焊时，板厚取其中较薄的--《QCAYBH-1-1999 点焊质量及检验方法》Note 2. when the thickness ranges or it is multilayer spot-welding, take the thickness which is thinner--≤QCAYBH-1-1999 spot-welding requirement and test method≥ 2.3焊钳最小极限操作空间要求 对于封闭空间或者狭小的空间，要考虑焊钳极限尺寸（涉及到焊钳强度、加压力、易损件寿命）是否能够满足，例如：焊钳是否能够进入，焊钳行程是否能够达到等问题。 FCC使用的焊钳通常涉及到最小极限尺寸可以参考图1，图2，图3。 图1可以更换电极帽 图2不可以更换电极帽 图3可以更换电极帽 2.4点焊焊点所在位置板材层数 2.4 Plate layer on the location of spot welding 白车身内焊点层数基本分成下面几种情况：2层板焊接，3层板焊接，4层板焊接，其它情况比较少见，目前轿车公司内存在的4层板焊接通常是不在强度考核