曲轴装配生产线—电控系统设计.docVIP

曲轴装配生产线—电控系统设计 摘 要 本文通过研究西门子S7系列PLC可编程逻辑控制技术在曲轴装配生产线上的运用，也是对传统的曲轴装配方式以及继电器—接触器控制技术的改造。在该曲轴装配系统中，采用的装配方式为热装，装配过程是通过PLC控制两条分开的输送链分别输送箱体和曲轴，以及控制机械手搬运曲轴及装配和加热装置的加热过程，来完成曲轴的装配，从而实现了曲轴装配生产线的自动化。本文首先对现代可编程控制技术的应用、发展趋势作了简要介绍，然后说明了曲轴装配生产线的改进背景和研究目的，也进行了该课题的可行性分析。接下来简单概括了曲轴装配生产线的系统总体设计方案、电控系统的整体设计和系统的功能实现，并详细讲述了电控系统电路设计中PLC控制系统设计。最后，对提高PLC控制系统安全性和可靠性设计、PLC控制系统的故障诊断方法和抗干扰技术作了简单的探讨。此外，文中对本系统整体的设计思想和一些关键的技术以及所获得的经验都进行了介绍和讨论。另外，在本设计中综合运用了可编程控制器(PLC)、传感器等现代控制部件。 关键词：PLC 电控系统 电气元件 故障诊断 Crankshaft assembly line —electric control system design Abstract By studying Siemens S7 series PLC programmable logic control technology in the use of the crankshaft assembly line, but also the traditional way of the crankshaft assembly and the relay - contactor control technology transformation. In the crankshaft assembly systems, the use of hot charging assembly way, the assembly process is controlled by two separate conveyor PLC transmission box and the crankshaft, respectively, and the control of robot handling assembly and crankshaft and heating the heating process, to complete crankshaft assembly, in order to achieve the crankshaft assembly line automation. This article first modern programmable control technology, trends are briefly introduced, and then describes the improvement of the crankshaft assembly line background and research purposes, have also been the subject of the feasibility analysis. Then a simple summary of the crankshaft assembly line overall system design, electrical control systems overall design and function of the system implementation and detail of the electrical control circuit design, PLC control system design. Finally, PLC control systems to improve safety and reliability of the design, PLC control system fault diagnosis method and anti-jamming technology is briefly discussed. In addition, the text of the overall design of the system and some key technologies and experiences gained were presented and discussed. In addition, the design of the integrated use o