等离子喷焊铁基自熔合金耐磨层在石油钻杆接头上的应用.docVIP

长 春 工 业 大 学 毕 业 论 文 题 目：等离子喷焊铁基自熔合金耐磨层 在石油钻杆接头上的应用 学 院：材料科学与工程学院 专 业：材料成型及控制工程 班 级： 姓 名： 指导教师： 2011 年 6 月 02 日 摘 要 石油钻杆接头是在石油勘探开采钻井时，用于连接上、下钻杆的重要部件，由于其长期工作在含砂多，且有一定腐蚀性介质的井下，所以要求其具有优良的耐磨、耐蚀性能。为了改善其耐磨、耐蚀性能，提高其使用寿命，目前国内许多企业采用粉末等离子喷焊的方法在其接头部位喷焊一层耐磨带。虽然钴基、镍基粉末耐磨、耐蚀性较好，但价格昂贵，成本太高。本课题旨在研制一种适用于石油钻杆接头耐磨带的铁基合金粉末材料，来降低生产成本。 本课题设计了适合于石油钻杆接头耐磨带的铁基合金粉末的成分，采用混粉法制备该合金粉末；并采用等离子喷焊的焊接方法在低碳钢基材上进行焊接，确定了最佳喷焊工艺参数；分析和测试了喷焊层的微观组织和结构及耐磨性能。 实验结果表明，喷焊层主要由：γ-Fe、Cr23C6 、(Cr,Fe)7C3以及NiB、莱氏体等化合物相组成。焊层冶金结合较好，组织致密，稀释率低，无裂纹、夹杂等缺陷。同时拥有较高的硬度（55～59HRC）和耐磨性，具有较大的应用价值。 关键词：铁基合金粉末、等离子喷焊、石油钻杆接头、组织、性能 Abstract Oil drill pipe joint is the important component of connecting the upper and lower drill pipes in the oil exploration and exploitation under drilling, because it works in the environment of having more sand and full of certain corrosive media pit in the long-term,so its excellent wear resistance and corrosion resistance are required. In order to improve their wear and orrosion resistance, improve their life. At present, many enterprises spray a wear-resistant layer in the joint surface using the method of powder plasma spray.Although cobalt, nickel powder wear and corrosion resistance is better, but expensive, the cost is too high. The project plans to develop a kind of iron-based alloy powder material for the oil drill pipe joint so as to reduce the production costs. The project designes iron-based alloy powder composition for the oil drill pipe joint.And producting the alloy powder by mechanical alloying.welding in the low carbon steel substrate by plasma spray welding method.Adjusting the optimum spray parameters.Analysis and testing the microstructure and wear resistance of the spray layer. The results show that spray coating mainly composed of: γ-Fe, Cr23C6, (Cr, Fe) 7C3, and NiB, and the ledeburite phase.The metallurgical bonding of spray layer is well ,the organization is dense,the dilution is low,no cracks、inclusions and other defects. A