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A2-101
Thermal analysis of oil cooled transformer
Joshi K. U., Dr. Deshmukh N. K.*
Crompton Greaves Limited, Mumbai,
India
Summary
Thermal design of oil cooled power transformers poses a complicated interdisciplinary fluid flow and
thermal problem. Traditional design relies on empirical formulae and past experiences. However this
necessitates use of a high safety factor and may lead to failures in new designs.
Today methods like finite element and finite difference are avaliable for detailed 2D and 3D analysis.
However these require a lot of time and money investment and are not suitable for use for routine design
purposes. This paper takes a middle approach of using network method based on empirical formulae and
iterative procedures, combined with underrelaxation for convergence, to tackle the problem.
Gaussian elimination has been used to solve resulting system of equations. factors such as change of oil
properties with temperature from duct to duct, pressure drop due to friction, bends, gravity etc. are
considered. Disc, helical nad crossover type of windings are included. Observations such as reversal of
oil flow in some ducts have been verified using one time CFD analysis.
A computer program has been developed to predict top oil temperature rise, average oil temperature
rise, average winding temperature rise and hot spots in the windings. ONAN, ONAF OFAF types of
cooling of transformers have been considered. It has been possible to predict the various temperatures
within a reasonable accuracy using the program. The methodology use
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