[科技]机械设计第7章20120423.ppt

Chapter 7 Gear Drives 7-1 Introduction 1. Functions of Gears 齿轮的功用 The purpose of gears is to join 2 shafts together in such a manner that the rotation of one shaft is a function of the rotation of another shaft. Gear drives can transmit motions, or powers from one shaft to another. 2. Advantages of Gear Drives: ① The power transmitted is very large ② Highly efficient ③ Longer working life ④ Constant transmission ratio i ⑤ Compact structure 3. Disadvantages of Gear Drives : ① Higher manufacture cost. ② Higher level of noise, vibration ③ Not available for a larger a Chapter 7-2 Failure Form Computing Criteria Failure in gear transmissions often happens on gear teeth. 1. Failure Forms ① Tooth Fracture ② Overlarge Plastic Deformations ③ Abrasive Wear on gear flanks ④ Pitting on gear flanks ⑤ Scuffing on gear flanks ① Tooth Fracture 过大塑性变形 ③ Abrasive Wear 磨料磨损 2. Computing Criteria Theoretically speaking, for each failure form we must establish corresponding computing criteria to calculate its strength in order to guarantee that the designed gear system would perform its desired function without failure. ① Gears have enough Surface Contact Fatigue Strength to resist pitting. ② Gears have enough Root Bending Fatigue Strength to resist tooth fracture. ① For Closed Gear Drives (HB=350) Failure form is pitting on the surface. First design gears (geometric parameters) according to surface contact fatigue strength. Then check their root fatigue bending strength at the root. ② For Closed Gear Drives (HB350) Failure form is tooth fracture. First design gears according to Root Fatigue Bending Strength . Then check Surface Contact Fatigue Strength on the surface. ③ For Open Gear Drives:(开式传动) Failure form is wear on tooth flank. When they are worn out, they become thinner, finally they break. As a result, we design gears using Root Fatigue Bending Strength in Open Gear Drives. 7-3 Computing Loads on Gears 1. Working Loads （工作载荷） Nominal Tangential Load （名义切向载荷）