处理量为350万吨原煤的大型矿井型炼焦煤选煤厂初步设计.doc

摘 要 本文主要介绍了年处理量为350万吨原煤的大型矿井型炼焦煤选煤厂的初步设计。通过给定的A层、B层的原煤筛分、浮沉资料以及工业分析数据,进行数据处理并绘制可选性曲线来确定原煤的可选性等级，并以原煤的特性确定选煤方法，制定合适的工艺流程，再进行数质量平衡、水量平衡、介质平衡的计算以及设备选型等。最后进行主厂房工艺布置及选煤厂总平面布置。 本设计在保证精煤质量的前提下，使精煤产率达到最大。在满足产品要求的同时，力求达到工艺先进、技术合理、工程量省、合理利用资源的效果。通过对原煤进行跳汰主再选、三产品重介旋流器的产品预测并进行对比分析从而确定出最终工艺流程：对于粒度﹥50mm的矸石选用动筛跳汰机进行预先排矸；原煤进行预先脱泥，脱泥后50~1mm的使用无压三产品重介质旋流器进行分选；＜1mm的粗煤泥采用煤泥分级旋流器及煤泥浮选的联合工艺流程进行分选；1-0.25mm的粗煤泥使用TBS进行分选；整个工艺流程实现洗水闭路循环；并且此工艺流程能够降低介质损耗和提高介质的回收，而且对煤泥水的处理也十分有利。 本次设计最终所出的产品指标为：精煤产量168.31万t/a、产率48.09%、灰分9.50%，中煤产量83.49万t/a、产率23.85%、灰分29.96%，矸石产量98.21万t/a、产率28.06%、灰分67.70%，煤泥产量31.43万t/a产率9.43%、灰分27.66%，煤泥掺入中煤处理，矸石抛弃。 关键词：回收率，重介旋流器，可选性，煤泥，动筛跳汰机 PRIMARY DESIGN OFMINE COAL PREPARATION PLANT WITH CAPACITY OF3.5Mt/a ABSTRACT This article mainly introduces the primary design of a mine coal preparation plant with capacity of 3.5Mt/a. By the raw coal screening data, sink and float material and proximate analysis data. we can determine the rank of raw coal washability，determine coal preparation process on raw coal characteristic，establish the process flow and count number and mass balance、water balance、media balance、the selection of media and so on. And then to do the machine hall processing set-up and coal preparation plant general arrangement. The product recovery can be maximized with the best quality .At the same time of meeting product structure diversity, the advanced craft 、reasonable technology and less investment also can be meet.By contrasting different conceptuals ,we choose movable sieve jigs to exclude the reject whose granularities are larger than fifty-millimeter in advance,and non-pressure three products heavy medium cyclone without slimeseparation to treat the material whose granularities from one to fifty millimeters, coarse sludge adopt sludge heavy medium cyclone and sludge floatative coordinate process flow, 1-0.25mm thick slime with TBS for sorting; entire process utilization; and this process can reduce dielectric loss and improve the recovery media, but a