彩钢瓦成型装备设计精品.doc

彩钢瓦成型装备设计 摘 要 彩钢瓦是涂有色彩的钢板或彩卷通过辊压冷弯成各种波型的压型板。广泛用于工业和民用建筑、仓库、大跨度的钢结构房屋的墙面、屋顶等。彩钢瓦成型装备又称辊式冷弯成型，是彩卷等原料先通过二对矫直辊，向前运动通过一排串联的成型轧辊，顺次使其缓慢弯曲，最后通过定型轧辊将平板轧制成所需的截面形状的塑性加工设备。当卷料通过设备时，矫直辊起矫直作用，压成型辊压制深度，定型辊将其压制为波型，定型辊确定其截面形状，在由长度测量装置测量卷料长度，控制系统控制剪切设备剪切，实现自动控制，完成生产信息化管理。本文通过对彩钢瓦成型装备的用途、工作原理进行分析，从而确定设计方案，完成原料开始轧制到成型过程中生产设备的机械部分的螺钉、螺栓、轴承等标准件选型、电机功率的计算及电机选型、轧辊的设计。 关键词：压型板 冷弯成型 塑性加工 成型轧辊 ABSTRACT Steel plate is coated with color or color film through the pressure plate rolling and cold-bending into various wave patterns. Widely used in industrial and civil buildings, warehouses, large span steel structure housing walls, roof. Tile forming equipment is also called cold roll forming is a lottery, raw materials such as first through two pairs of straightening roller, forward movement through a row of tandem roller molding, in order to slowly bend, finally forming roll plastic processing equipment of plate rolling into the section shape required. When the coil through the device, the straightening roller straightening function, pressing roller compaction depth, shaping roller be suppressed to wave type, shape and determine its section shape, the length measuring device for measuring coil length, control system of shearing machine shearing, to achieve automatic control, to complete production information management. In this paper, through the analysis of the working principle of color use, tile forming equipment, so as to determine the design scheme, completed the raw materials began rolling into the molding process in the production equipment of the mechanical part of screws, bolts, bearings and other standard parts selection, motor power calculation and motor selection, roll design. Keywords: pressure plate Cold roll forming plastic working the forming roller 目　录 前　言 1 第1章 绪论 2 1.1 设计背景及设计意义 2 1.2 发展历程和发展前景 2 1.2.1产品的质量 2 1.2.2经济效益 3 1.2.3发展情况 3 第2章彩钢瓦成型理论和工艺 6 2.1 彩钢瓦设备介绍 6 2.1.1彩钢瓦设备的结构组成 6 2.1.2工作原理 6 2.2成型工艺 7 2.3彩钢瓦设备成型工艺的的特点 8 第3章 确定设计方案 10 3.1 彩钢瓦设备的组成 10 3.2方案拟定 1